Card Winding Machine
Card Winding Machine
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    Card Winding Machine
    Card Winding Machine
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    Card winding machine

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    Card Winding Machine

    Card Winding Machine

    Card Winding Machine

     

    A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.

     

    Purpose Card Winding Machine:

    To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.

     

    Applications Card Winding Machine:

    Yarn dyeing labs

    R&D and sample development

    Display or swatch card preparation

    Yarn shade catalog creation

     

    Working Principle Card Winding Machine:

    The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card.

    The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.

     

    Benefits of Card Winding Machine:

    Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation.

    Ideal for Sampling – Perfect for creating lab dye samples, color cards, and swatches.

    Time-Saving – Automates a manual process, increasing efficiency.

     

    Low Yarn Waste – Allows controlled use of small yarn amounts for trials.

    Supports Various Yarn Types – Can handle cotton, polyester, blends, and fancy yarns.

     

    Features of Card Winding Machine:

    Adjustable Winding Tension – Maintains constant tension to prevent yarn breakage.

    Speed Control – Variable winding speed for different yarn types and applications.

    Card Size Compatibility – Supports multiple card sizes and formats.

    Precision Traverse System- Ensures neat layer formation without overlapping.

    Compact Design – Table-top or stand-mounted; suitable for labs or sample rooms.

     

    How to Use a Card Winding Machine:

    Prepare the Yarn Source – Place the yarn cone or bobbin on the yarn holder. – Thread the yarn through the tensioner and guide system. Insert the Card – Mount the empty card or board onto the winding platform/clamp securely.

     

    Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size.

    Start the Machine – Turn on the power and begin winding; monitor the yarn flow and tension.

    Monitor the Winding – Ensure yarn is winding evenly and smoothly across the card.

     

    Stop the Machine – Once the desired coverage or length is reached, stop the machine.

    Remove the Card – Carefully take out the wound card and trim any loose yarn ends.

    Label or Store – Label for testing or sample purposes as needed.

     

    Maintenance Tips for Card Winding Machine:

    Daily:

    ☐ Clean yarn guides and tensioners

    ☐ Wipe down the machine to remove dust or lint

    ☐ Check for smooth yarn feeding

     

    Weekly:

    ☐ Lubricate moving parts if required

    ☐ Inspect tension device and traverse system for wear

    ☐ Test speed control and motor function

     

    Monthly:

    ☐ Tighten all screws, knobs, and clamps

    ☐ Inspect electrical parts and connections

    ☐ Clean internal components if accessible

     

    Safety Tips:

    ☐ Keep fingers away from moving yarn and parts during operation

    ☐ Do not exceed machine speed limits for delicate yarns

    ☐ Ensure proper grounding of the machine

    ☐ Always power off before cleaning or adjusting settings

    ☐ Wear snug clothing to avoid yarn entanglement

     

    Product description
    Color Card Winding Machine applies to a number of brass wire, yarn,
    while according to technological requirements on winding type with quantitative,
    bound, for yarn user optional color, contrast and testing purposes.
    It is a professional new product designed to give a variety of sample cards.
    Specification
    Model FH-25
    Color card winding machine
    Voltage 220V 50HZ one phase
    Color White
    Dimensions L1100xW600xH800(mm)
    Paper color card size According to custom-made Piece Within 25 pieces
    Power 15w
    Weight 30kgs

    We could make special type according to the customers request.

    Card Winding Machine

    Card Winding Machine

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    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

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      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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    IR Dyeing Machine Dunlin

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    IR Dyeing Machine Dunlin
    IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines

    IR Dyeing Machine Dunlin

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    Electronic Wrap Reel

    Electronic Wrap Reel

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    Electronic Wrap Reel

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    Digital Bench top PH Meter

    Digital Bench top PH Meter

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    Digital Bench top PH Meter

    Digital Bench top PH Meter

    Digital Bench top PH Meter

    Brand: Hanna Model: HI2002 Country of Manufacture: Romania Origin: USA

    Digital Bench top PH Meter

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     Accuracy (@25°C) basic mode: ±0.01 pH; standard mode: ±0.002 pH
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     Resolution 0.1 mV
     Accuracy (@25°C) ±0.2 mV
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     Resolution 0.1 mV
     Accuracy (@25°C) ±0.2 mV
    Temperature Range -20.0 to 120.0°C
     Resolution 0.1°C
     Accuracy ±0.5°C
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     Connectivity 1 USB port for storage; 1 micro USB port for charging and PC connectivity
     Environment 0 to 50°C; RH max 95% non-condensing
     Power Supply 5 VDC adapter (included)
     Dimensions 2020 x 140 x 12 mm
     Weight 250 g
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    1. Advanced Calibration Features- Supports multi-point calibration for improved accuracy across a wide pH range.- Some models automatically recognize buffer solutions, reducing user error.
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    1. Compliance and Documentation- Data logging features support documentation and compliance with regulatory standards in regulated industries (e.g., pharma, food, environmental testing).
     
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    Steam Soaping Machine
    Steam Soaping Machine

    Steam Soaping machine

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    Steam Soaping Machine

    Steam Soaping Machine

    Steam Soaping Machine

    A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of  Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:
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    2. Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
    1. Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
    2. Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
     
    1. Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
    2. Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
    1. Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
    2. Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
     
    1. Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
    2. User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
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    1. Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
    2. Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
    1. Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
    2. Set Parameters
    - Use the control panel to set: - Temperature (usually 95–98°C) - Soaping time (typically 10–20 minutes) - Steam mode (direct or indirect, if applicable)  
    1. Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
    1. Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
    1. Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
    2. Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
      Safety Tips: - Wear gloves and goggles. - Do not open the lid during operation. - Ensure steam connections are secure.       Steam Soaping machine used for sample soaping after dyeing in laboratory Beaker material: 316L S/S automatic control / manual filling water device, with automatic drainage device. Steam Soaping machine Dunlin price in Bangladesh Steam Soaping machine Dunlin in textile testing equipment Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Steam Soaping machine Dunlin price in Bangladesh
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    Laboratory Hydro Extractor
    Laboratory Hydro Extractor

    Laboratory hydro Extractor

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    Laboratory Hydro Extractor

    Laboratory Hydro Extractor

    Laboratory Hydro Extractor

      A Laboratory Hydro Extractor is a compact, high-speed centrifuge used in textile labs to remove excess water from fabric or yarn samples after dyeing or washing. It works on the principle of centrifugal force, efficiently reducing moisture content before drying. Key Features:
    1. Centrifugal Water Extraction - Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
    2. Stainless Steel Inner Basket - Perforated drum holds fabric/yarn securely and allows water to drain efficiently.
     
    1. Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
    2. Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
    3. Safety Lock System - Ensures the lid remains closed during operation for user safety.
     
    1. Quick Water Removal - Significantly reduces drying time by extracting up to 90–95% of water content.
    2. Low Noise and Vibration - Balanced design ensures quiet and stable operation.
      Applications: - Dewatering of dyed or washed fabric/yarn lab samples. - Pre-drying step in dyeing and finishing tests. - Useful in textile, apparel, and dyeing labs for faster workflow.   Benefits of Laboratory Hydro Extractor:
    1. Efficient Water Removal - Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
    2. Saves Time and Energy - Cuts down the load on dryers and shortens total processing time in lab workflows.
    3. Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
     
    1. Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
    2. Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
    3. User Safety - Safety lock prevents lid opening during operation, protecting the user.
    4. Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
     
    1. Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
    Features of Laboratory Hydro Extractor:  
    1. High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
    2. Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
    3. Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
     
    1. Compact and Portable Design - Ideal for lab environments with limited space.
    2. Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
    3. Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
     
    1. Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
    2. Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
    3. Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
    4. Energy Efficient - Uses minimal power while delivering high performance.
    How to Use a Laboratory Hydro Extractor:
    1. Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
    2. Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
     
    1. Close the Lid securely - Ensure the safety lid is properly closed and locked.
    2. Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
    3. Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
     
    1. Wait for Spin Completion - The machine will automatically stop after the timer runs out.
    2. Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
    3. Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
      Safety Tips: - Always ensure the lid is closed before starting. - Do not open the lid while the drum is spinning. - Balance the load to prevent vibration or noise.     Laboratory Hydro Extractor dealer In Bangladesh, Lab Hydro Extractor Importer in Bangladesh, Laboratory Hydro  in Bangladesh, Lab Hydro  in Bd, Hydro Extractor Price in Bangladesh, Laboratory Hydro Extractor in Bangladesh,   Laboratory hydro Extractor Small Dehydrator Model: DUN-SD185 Brad: DUNLIN Origin: China Application scope of small dehydrator: This dehydrator is a kind of small sample dehydration experimental equipment with micro capacity Parameter specification: Inner barrel size: 185mm in diameter * 80Hmm Outer barrel size: ∮200*125Hmm Overall dimension: 290 * 220* 295Hmm Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min

    Laboratory hydro Extractor Machine Dunlin price in Bangladesh Laboratory hydro Extractor Machine Dunlin in textile Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Laboratory hydro Extractor Machine Dunlin price in Bangladesh

    Laboratory hydro Extractor
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    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

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    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

      A Thread Cone Winding Machine is a textile winding device used to wind sewing thread or yarn uniformly onto cones. It prepares thread packages for use in sewing, embroidery, or further textile processing.   Purpose of Thread Cone Winding Machine: - Converts yarn from hanks, bobbins, or spools into cone form for better handling and usage in production.   Key Functions of Thread Cone Winding Machine: - Winding with controlled tension and speed - Forming cones with precise shape and density - Ensuring smooth yarn feeding without breaks   Applications of Thread Cone Winding Machine: - Sewing thread manufacturing - Embroidery thread preparation - Yarn rewinding in textile mills - Packaging of dyed yarns   Benefits of Thread Cone Winding Machine:
    1. Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
    2. Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
    3. Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
    4. Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
     
    1. Improves Thread Quality - Removes loose fibers and irregularities during winding.
    2. Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
      Features of Thread Cone Winding Machine:
    1. Adjustable Winding Speed - Variable speed control for different thread types.
    2. Thread Tension Control System - Maintains consistent tension for smooth winding.
    3. Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
    4. Multiple Spindle Options - Single or multi-spindle designs for higher output.
     
    1. Traverse Mechanism - Ensures even layering of thread across the cone.
    2. Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
      How to Use Thread Cone Winding Machine:
    1. Set Up the Machine - Turn on the power and check all safety covers and switches.
    2. Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
    3. Mount the Empty Cone - Fix an empty cone securely onto the spindle.
     
    1. Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
    2. Adjust Settings - Set the desired winding speed and tension based on thread type.
    3. Start the Machine - Press the start button; the thread begins winding onto the cone.
    4. Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
     
    1. Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
    - You can also stop it manually once the cone reaches the desired size.
    1. Remove the Cone - Carefully remove the finished cone and load a new one if needed.
    2. Clean and Shut Down - Turn off the machine and clean any thread residue after use.
      Safety Tips for Thread Cone Winding Machine:
    1. Always Use Safety Guards - Ensure all protective covers are in place before operation.
    2. Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
    3. Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
     
    1. Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
    2. Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
    3. Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
      Basic Maintenance Steps:
    1. Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
    2. Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
    3. Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
    4. Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
    5. Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
        Lab Winding Machine is used in lab spinning procedure and lab cop dyeing. It is suitable for education, R&D, widely used in lab.Follows are features of lab cone winder: It can wind the spun yarn from bobbin plastic tube to cone tube. It is suitable for soft winding & hard winding. It supports uniform control for all the spindles and individual control for each spindle. The uniform control is through touch panel and the individual control is through microcontroller. Driven by brushless DC motor; The winding speed can be adjusted; Each spindle has auto-stop function when yarn breaks; Mini-type design, easy to clean, set and maintain.   Application Of Lab Cone Winding Machine Lab cone winding machine is used to twine yarn to the line pipe. It is very helpful for education and research institute etc. Particularly, for yarn dyeing, if the bobbin yarn is purchased from market, customer must use loose winding machine to wind the yarn. After the yarn become loose, it can be used for dyeing; after dyeing, if customer want to sell the bobbin yarn to market, tight winding machine must be used to make the bobbin yarn tight, then it can be sold to market. Our lab cone winding machine with normal four spindles having two positions for loose winding and the other two positions for tight winding is essential if customer need to wind the yarn.
    Thread Cone Winding Machine

    Thread Cone Winding Machine

    If you need more information about Cotton Cone Winding Machine ,please contact us.
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    Cone Yarn Dyeing Machine
    Cone Yarn Dyeing Machine

    Cone yarn Dyeing machine

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    Cone Yarn Dyeing Machine

    Cone Yarn Dyeing Machine

      A Cone Yarn Dyeing Machine is an industrial machine used for dyeing yarn wound on perforated cones. It allows dye liquor to flow through the yarn packages under pressure and temperature, ensuring deep and uniform color penetration. A Production Cone Yarn Dyeing Machine is a large-capacity, high-efficiency machine designed for dyeing yarns wound on cones in bulk. It's essential in commercial textile operations where consistent shade, penetration, and process repeatability are critical.     Purpose of Cone Yarn Dyeing Machine: To dye large batches of yarn cones efficiently and consistently.   Key Components: Dyeing Vessel:   - A vertical or horizontal pressure vessel made of stainless steel (SS 316/304), designed to withstand high pressure and temperature. Yarn Carrier (Spindles):   - Holds multiple cones arranged on perforated spindles allowing dye to pass through. Circulation Pump:  - Forces dye liquor through yarn in inward and/or outward flow for thorough penetration. Heat Exchanger: - Heats dye bath using steam or thermal fluid, with precise control.   Control System (PLC): - Fully automated for setting temperature profile, flow direction, timing, and rinsing cycles. Liquor Tanks & Valves: - For preparation, dosing, and circulation of dyes, chemicals, and water.   Working Cycle: Loading: Cones are placed on carriers and loaded into the machine. Liquor Preparation: Dye and auxiliaries mixed in a separate tank or directly. Dyeing: Liquor is circulated through cones under set temperature and pressure. Rinsing & Soaping: Post-dyeing cleaning and neutralization cycles. Cooling & Unloading: Bath cooled; cones unloaded for hydro extraction.   Production Capacity: Varies from 5 kg lab models to over 1000 kg per batch in industrial setups.   How to Use Production Cone Yarn Dyeing Machine: Preparation: - Inspect the machine for cleanliness and proper function. - Prepare dye liquor by mixing dyes and auxiliaries according to recipe. Loading Yarn: - Place yarn cones evenly on perforated spindles/carriers. - Load the carriers into the dyeing vessel securely.     Set Parameters: - Input dyeing parameters on the control panel (temperature, time, flow direction, pressure). Start Dyeing Cycle: - Begin liquor circulation and heating. - Monitor temperature and pressure for stability. Flow Control: - Switch between inward and outward liquor flow as programmed to ensure uniform dyeing. Rinsing & Soaping: - After dyeing, run rinse cycles to remove unfixed dye and chemicals.  - Soaping cycle if required for color fixation.   Cooling:  - Lower temperature gradually to avoid thermal shock. Unloading: - After the cycle completes, safely open the vessel.  - Remove dyed cones and transfer for hydro-extraction or drying. Cleaning: - Clean the vessel and filters for the next batch. Tips: Always check for uniform loading to avoid uneven dyeing.   Applications of Cone Yarn Dyeing Machine: Used in yarn dyeing mills for cotton, polyester, viscose, and blended yarns. Ideal for commercial-scale dyeing before weaving or knitting.   Working Principle: Yarn cones are stacked on spindles inside a dyeing vessel. Dye liquor is pumped through the cones (inward or outward flow). Temperature, pressure, and time are controlled digitally for accurate dyeing.   Benefits of Cone Yarn Dyeing Machine: Uniform Dye Penetration - Ensures even color across the entire yarn cone. High Productivity - Capable of dyeing multiple cones simultaneously. Efficient Dye Utilization - Recycles dye liquor to reduce waste and cost. Energy & Water Saving - Optimized cycles lower water, steam, and chemical usage. Consistent Quality - Controlled temperature and pressure ensure repeatable results. Suitable for Various Yarns - Handles cotton, polyester, viscose, acrylic, and blends.   Features of Cone Yarn Dyeing Machine: High-Pressure Dyeing Vessel - Made from stainless steel for durability and corrosion resistance. Inward/Outward Flow System - Alternating flow ensures full yarn coverage. Automatic Controls - PLC or digital panel for temperature, time, and pressure settings. Heat Recovery System (optional) - Saves energy by recycling heat from spent liquor.   Safety Mechanisms - Includes pressure relief valves and auto-locking lids. Multiple Carrier Sizes - Supports various bobbin sizes and production capacities. Follow safety procedures due to high pressure and temperature. Use proper protective equipment when handling chemicals.   Safety Tips for Production Cone Yarn Dyeing Machine: Always wear appropriate PPE (gloves, goggles, apron) when handling dyes and chemicals. Ensure the dyeing vessel lid is securely locked before starting the machine. Do not open the vessel while it is pressurized or hot. Follow emergency shutdown procedures if abnormal noise, leaks, or pressure occur. Keep the workspace clean and free of slip hazards from spilled liquids. Regularly inspect safety valves and pressure gauges for proper function. Train operators on emergency response and chemical handling protocols.   Maintenance Tips: Clean the dyeing vessel and filters after each batch to prevent residue build-up. Regularly check and lubricate moving parts like pumps and valves. Inspect seals and gaskets to avoid leaks under pressure. Calibrate temperature and pressure sensors periodically. Check electrical panels and control systems for damage or loose connections. Schedule preventive maintenance as recommended by the manufacturer.     Production Cone Yarn Dyeing Machine Safety Checklist ☐ Wear PPE (gloves, goggles, apron) during operation ☐ Ensure vessel lid is securely locked before starting ☐ Never open vessel when pressurized or hot ☐ Follow emergency shutdown procedures if issues arise ☐ Keep floor clean and dry around machine ☐ Regularly inspect safety valves and pressure gauges ☐ Train operators on emergency and chemical handling     Maintenance Checklist ☐ Clean vessel and filters after each batch ☐ Lubricate pumps, valves, and moving parts regularly ☐ Inspect seals and gaskets for wear or leaks ☐ Calibrate temperature an   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
     
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
     
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Cone Yarn Dyeing Machine

      Cone Yarn Dyeing Machine

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