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Steam Soaping machine
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Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples.
This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results.
⚙️ Key Features of Steam Soaping Machine
– Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation.
– Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance.
✅ Benefits of Steam Soaping Machine
– Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development.
Typical Applications
– Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples.
– Research and Development: Assists in developing and optimizing dyeing processes and formulations.
– Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production.
In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics.
Features of Steam Soaping Machine:
- High-Grade Stainless Steel Beakers – Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating – Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control – Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes – Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation – Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System – Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design – Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features – Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use – Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface – Simple digital controls or touch panel for easy operation and cycle programming.
How to Use a Steam Soaping Machine:
- Prepare the Dyed Sample – After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric – Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution – Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
– Use the control panel to set:
– Temperature (usually 95–98°C)
– Soaping time (typically 10–20 minutes)
– Steam mode (direct or indirect, if applicable)
- Start the Cycle – Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse – After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples – Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine – Rinse and dry the beakers or tank to maintain hygiene for the next use.
Safety Tips:
– Wear gloves and goggles.
– Do not open the lid during operation.
– Ensure steam connections are secure.
Steam Soaping machine
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
Steam Soaping machine Dunlin price in Bangladesh
Steam Soaping machine Dunlin in textile testing equipment
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
Textile testing equipment in Uttara
MAAM tex Steam Soaping machine Dunlin price in Bangladesh
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Brad: DUNLIN
Origin: China
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Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
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14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
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- Prepare the Sample
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- Compare with Standards
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- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
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- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
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- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
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- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
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Stretch Recovery Tester Static Method
Stretch Recovery Tester
- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
- The recovered length is measured after a set time.
Stretch Recovery Tester
