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Card winding machine
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Card Winding Machine
Card Winding Machine
A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.
Purpose Card Winding Machine:
To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.
Applications Card Winding Machine:
Yarn dyeing labs
R&D and sample development
Display or swatch card preparation
Yarn shade catalog creation
Working Principle Card Winding Machine:
The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card.
The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.
Benefits of Card Winding Machine:
Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation.
Ideal for Sampling – Perfect for creating lab dye samples, color cards, and swatches.
Time-Saving – Automates a manual process, increasing efficiency.
Low Yarn Waste – Allows controlled use of small yarn amounts for trials.
Supports Various Yarn Types – Can handle cotton, polyester, blends, and fancy yarns.
Features of Card Winding Machine:
Adjustable Winding Tension – Maintains constant tension to prevent yarn breakage.
Speed Control – Variable winding speed for different yarn types and applications.
Card Size Compatibility – Supports multiple card sizes and formats.
Precision Traverse System- Ensures neat layer formation without overlapping.
Compact Design – Table-top or stand-mounted; suitable for labs or sample rooms.
How to Use a Card Winding Machine:
Prepare the Yarn Source – Place the yarn cone or bobbin on the yarn holder. – Thread the yarn through the tensioner and guide system. Insert the Card – Mount the empty card or board onto the winding platform/clamp securely.
Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size.
Start the Machine – Turn on the power and begin winding; monitor the yarn flow and tension.
Monitor the Winding – Ensure yarn is winding evenly and smoothly across the card.
Stop the Machine – Once the desired coverage or length is reached, stop the machine.
Remove the Card – Carefully take out the wound card and trim any loose yarn ends.
Label or Store – Label for testing or sample purposes as needed.
Maintenance Tips for Card Winding Machine:
Daily:
☐ Clean yarn guides and tensioners
☐ Wipe down the machine to remove dust or lint
☐ Check for smooth yarn feeding
Weekly:
☐ Lubricate moving parts if required
☐ Inspect tension device and traverse system for wear
☐ Test speed control and motor function
Monthly:
☐ Tighten all screws, knobs, and clamps
☐ Inspect electrical parts and connections
☐ Clean internal components if accessible
Safety Tips:
☐ Keep fingers away from moving yarn and parts during operation
☐ Do not exceed machine speed limits for delicate yarns
☐ Ensure proper grounding of the machine
☐ Always power off before cleaning or adjusting settings
☐ Wear snug clothing to avoid yarn entanglement
Product description
Color Card Winding Machine applies to a number of brass wire, yarn,
while according to technological requirements on winding type with quantitative,
bound, for yarn user optional color, contrast and testing purposes.
It is a professional new product designed to give a variety of sample cards.
Specification
Model FH-25
Color card winding machine
Voltage 220V 50HZ one phase
Color White
Dimensions L1100xW600xH800(mm)
Paper color card size According to custom-made Piece Within 25 pieces
Power 15w
Weight 30kgs
We could make special type according to the customers request.
Card Winding Machine
Shipping & Delivery
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| Weight | 250 g |
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- Increased Productivity - High-speed operation reduces winding time significantly.
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- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
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- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
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- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
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Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
Steam Soaping machine Dunlin price in Bangladesh
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Oscillation type water bath Dyeing Machine
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water bath/Shaker bath Dyeing machine
- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
water bath/Shaker bath Dyeing machine
Sample Cone Yarn Dyeing machine
Sample Cone Yarn Dyeing Machine
Sample Cone Yarn Dyeing Machine
- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel "U" type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
Sample Cone Yarn Dyeing Machine
Laboratory hydro Extractor
Laboratory Hydro Extractor
Laboratory Hydro Extractor
- Centrifugal Water Extraction - Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
- Stainless Steel Inner Basket - Perforated drum holds fabric/yarn securely and allows water to drain efficiently.
- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System - Ensures the lid remains closed during operation for user safety.
- Quick Water Removal - Significantly reduces drying time by extracting up to 90–95% of water content.
- Low Noise and Vibration - Balanced design ensures quiet and stable operation.
- Efficient Water Removal - Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
- Saves Time and Energy - Cuts down the load on dryers and shortens total processing time in lab workflows.
- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
- User Safety - Safety lock prevents lid opening during operation, protecting the user.
- Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design - Ideal for lab environments with limited space.
- Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
Application scope of small dehydrator:
This dehydrator is a kind of small sample dehydration
experimental equipment with micro capacity
Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
Laboratory hydro Extractor Machine Dunlin price in Bangladesh Laboratory hydro Extractor Machine Dunlin in textile Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Laboratory hydro Extractor Machine Dunlin price in Bangladesh
Laboratory hydro Extractor
