Laboratory mini stenter Dryer
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Laboratory mini stenter Dryer
A Laboratory Mini Stenter Dryer is a compact, lab-scale machine designed to simulate the drying and heat-setting processes used in textile finishing. It mimics the function of industrial stenter machines but on a much smaller scale, making it ideal for testing fabric behavior, shrinkage, and finish quality under controlled conditions.
Key Features:
- Controlled Heating System
– Typically uses electric heating with adjustable temperature (up to 220–250°C).
– Ensures uniform and precise temperature control.
- Adjustable Fabric Width
– Equipped with clips or pins to hold and stretch fabric width-wise, simulating stenter frame action.
- Variable Speed Conveyor – Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design – Space-saving design ideal for textile labs and R&D units.
- Digital Controls – Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window – Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption – Designed for lab use, consuming less power than industrial models.
Applications:
– Heat-setting of synthetic fabrics. Drying and curing of samples post-dyeing or printing.
– Evaluating fabric shrinkage, dimensional stability, and finish behavior.
– Testing chemicals and auxiliaries used in textile finishing.
Benefits of Laboratory Mini Stenter Dryer:
- Accurate Simulation of Production – Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing – Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient – Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control – Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design – Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications – Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles – Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality – Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
Features of Laboratory Mini Stenter Dryer:
- Compact Bench-Top Design – Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control – Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism – Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window – Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications – Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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Automatic fixing dryer
Application:
used for simulating the production onsite to produce the textile that meets customer requirement,
including the time、temperature、resin auxiliary agent formula, elongation of the same textile, and
it is also can provide basis manufacture and to ensure the correctness of mass production.
Basic design as Automatic Fixing Dryer,also connect external steam for printing sample
steaming. Owing the wide adjusting ranges regarding temperature, humidity, dwelling time, this
apparatus can be used for :
a) Electric heating for drying, curing and thermofixation, room temp.~230℃.
b) Steaming with saturated steam 102±2℃
c) Electric heating and steam together for HT steaming between 102±230℃
Textile Testing Instruments
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Rapid Dryer Mini Stanter in Bangladesh
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Fatigue tester for Elastic fabric
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Fatigue tester for Elastic fabric
- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
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- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
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- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
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- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
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- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
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- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
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Fastness Rotary Friction Tester
Fastness Rotary Friction Tester
A Fastness Rotary Friction Tester, also known as a Rotary Crock meter, is a specialized instrument used to evaluate the color fastness of textiles and materials when subjected to rotational rubbing. This test simulates the wear and friction that fabrics experience during use, helping manufacturers assess the durability of dyes and finishes. Purpose of Fastness Rotary Friction Tester The primary function of the Fastness Rotary Friction Tester is to determine how well a fabric's color withstands rubbing, both in dry and wet conditions. This is crucial for ensuring the longevity and appearance of textiles in real-world applications, such as clothing, upholstery, and footwear. Working Principle of Fastness Rotary Friction Tester The tester operates by applying a specified pressure to a fabric sample using a standardized rubbing finger covered with a test cloth. The rubbing finger performs a set number of rotational movements (typically 1.125 turns clockwise followed by 1.125 turns counterclockwise) over the fabric surface. After the test, the degree of color transfer to the test cloth and any changes in the fabric's appearance are evaluated against standardized gray scales. Common Testing Standards - AATCC 116: Colorfastness to Crocking: Rotary Vertical Crock meter Method. ISO 105 X16: Textiles—Tests for color fastness—Part X16: Color fastness to rubbing—small areas. - SATRA TM8: Color fastness to rubbing. Key Specifications of Fastness Rotary Friction Tester - Rubbing Head Diameter: Typically 16 mm. - Applied Pressure: Approximately 1134 grams (11.1 N). - Rotation: 1.125 turns clockwise followed by 1.125 turns counterclockwise. - Sample Size: Commonly 60 mm × 60 mm. - Test Cloth: Standardized white cotton cloth, either dry or wetted depending on the test condition. Benefits of Fastness Rotary Friction Tester - Realistic Simulation: Mimics the actual wear and friction fabrics undergo during use. - Versatility: Applicable to a wide range of materials, including textiles, leather, and printed fabrics. - Quality Assurance: Ensures products meet industry standards for color durability. - Standard Compliance: Aligns with international testing standards, facilitating global trade and quality benchmarks. Applications Fastness Rotary Friction Tester - Textile Industry: Assessing the color durability of garments, upholstery, and other fabric products. - Footwear Manufacturing: Testing the colorfastness of shoe uppers and linings. - Automotive Interiors: Evaluating the wear resistance of seat covers and other interior fabrics. Quality Control Laboratories: Routine testing to ensure product consistency and compliance with standards. Benefits of Fastness Rotary Friction Tester:- Accurate Colorfastness Evaluation- Provides precise assessment of how well fabric resists color loss and staining from rubbing.
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- Supports Wet & Dry Testing - Can test under both dry and wet conditions for comprehensive results.
- Standardized Testing - Complies with global standards (AATCC 116, ISO 105 X16), ensuring reliable and comparable results.
- Time-Saving & Efficient - Quick to set up and run, allowing for high-throughput testing in labs.
- Versatile Use- Suitable for textiles, leather, coated fabrics, and printed surfaces.
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- Enhances Product Performance - Helps in developing fabrics with better resistance to rubbing and abrasion.
- Rotary Rubbing Mechanism - Simulates 1.125 clockwise and 1.125 counterclockwise turns for realistic friction.
- Standardized Rubbing Head - Fixed diameter (typically 16 mm) with specified pressure (≈1134 g) for consistent results.
- Dry and Wet Testing Capability - Can perform tests using dry or wet rubbing cloths.
- Sample Holder- Secure and easy-to-use fixture for holding fabric samples in place.
- Test Cloth Mounting Arm- Quick attachment for standardized white rubbing cloths.
- Simple Operation - Manual or motorized operation depending on model; easy to handle for lab technicians.
- Compliance with Standards - Follows AATCC 116, ISO 105 X16, and SATRA TM8 protocols.
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- Mount the Fabric - Secure the fabric sample on the sample holder or base plate of the tester.
- Attach Rubbing Cloth - Place a standard white test cloth (dry or wetted as required) over the rubbing head.
- Apply Pressure - Lower the rubbing head onto the fabric. Standard weight is about 1134 g.
- Start the Test - Operate the tester: the head performs 1.125 turns clockwise, then 1.125 turns counterclockwise.- Number of cycles (typically 10 or 20) is set based on the test standard.
- Remove and Inspect - After testing, remove the rubbing cloth and assess any color transfer using a gray scale.
- Evaluate Fabric Surface - Check the fabric for visible changes, fading, or wear.
- Record Results - Grade both staining and fabric change per standard gray scale ratings.
It is used to change the color fastness of the textile,
printing and dyeing, printing and other products after a specific track friction.
[Related standards]
GB / T29865 AATCC116 ISO105-X16, etc.
[Instrument characteristics]:
1.Single-chip control, speed can be set freely
2.Imported motor, linear guide, low noise, suitable for long time work
3. Liquid crystal display, film panel
4. Freely set the number of friction, can count up and down,
and automatically stop the alarm when the set value is reached
[Technical Parameters]:
1. Friction head diameter: 16mm 25mm
2. Vertical pressure: 11.1N
3. Working mode: 405 ° clockwise and 405 ° counterclockwise
4. Speed range: constant 60 rpm, LCD display, thin mold panel
5. Counting range: 0-99999 times
6. Power supply: AC 220V 50Hz 80W
7. Weight: 20KG
8. Volume: L420mm × W260mm × H430mm Digital precision balance
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- Digital Volume Setting
- High Accuracy and Precision
- Ergonomic Design
- Easy Calibration and Maintenance
- Durable and Chemically Resistant - Built with high-quality materials that resist damage from chemicals and frequent use.
- Models and Volume Ranges - Available in single-channel and multi-channel versions.
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- Compliance and Traceability - Some digital models offer data storage or integration with lab information systems for traceability.
- High Accuracy and Precision - Ensures reliable and reproducible results, essential for sensitive experiments.
- Digital Volume Control - Reduces human error with easy and precise volume setting via digital interface.
- Ergonomic Design- Minimizes hand strain and fatigue during prolonged use; ideal for repetitive pipetting tasks.
- LiteTouch System (LTS) - Eases tip attachment and ejection, reducing risk of RSI (Repetitive Strain Injury) and improving comfort.
- Versatile Volume Range - Available in multiple models to handle volumes from microliters to milliliters.
- Durable and Reliable - Built with high-quality materials for long life and resistance to chemicals and frequent use.
- Easy Maintenance and Calibration - Simplified calibration and cleaning ensure long-term performance and compliance.
- Data Integrity and Traceability -Some models store data, supporting audit trails and regulatory compliance.
- Enhanced Productivity - Quick setup, easy operation, and consistent performance speed up lab workflows.
- Digital Volume Adjustment - Precise and easy-to-read digital display for accurate volume setting.
- High Precision and Accuracy- Delivers consistent results, meeting ISO and GLP/GMP standards.
- Ergonomic Design- Lightweight, balanced with low plunger and tip ejection force to reduce fatigue.
- LiteTouch Tip Ejection System (LTS) - Reduces tip attachment/ejection force, improving comfort and consistency.
- Durable Construction - Built with high-quality, chemically resistant materials for long-term use.
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- Single-Channel and Multi-Channel Options - Suitable for various applications including high-throughput assays.
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