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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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Digital Elmendorf tearing tester
Digital Elmendorf Tearing Tester
Digital Elmendorf Tearing Tester
- Accurate Tear Strength Measurement - Provides precise data on tear resistance, critical for quality control and product performance.
- Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
- High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
- Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
- Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
- Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
- Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
- Standards Compliance - Meets international testing standards (e.g., ASTM D1424, ISO 13937) for credibility and uniformity.
- Precision Sample Clamp - Securely holds samples in place to ensure accurate tear initiation.
- Pre-Cutting Blade - Integrated knife creates a precise initial slit in the sample before tearing.
- User-Friendly Interface - Simple buttons and screen navigation for ease of operation.
- Standard Test Compliance - Compatible with ASTM D1424, ISO 1974, ISO 13937, and other tear strength standards.
- Sturdy Construction - Made with durable materials for long-lasting performance and stable operation.
- Compact Design - Space-efficient footprint ideal for laboratory environments.
- Data Output Options- Some models offer USB or printer connectivity for result documentation.
- Prepare the Sample - Cut the material (fabric, paper, film, etc.) to standard size (typically 100 × 63 mm for textiles) and slit it with the pre-cutter as required.
- Select Pendulum Weight - Choose the appropriate pendulum or add counterweights based on expected tear strength.
- Calibrate the Machine - Set the pendulum to its starting position and zero the display.
- Clamp the Sample - Fix one half of the sample in the stationary clamp and the other in the moving clamp.
- Cut the Initial Slit - Use the integrated blade to make a precise cut at the marked slit area (usually 20 mm).
- Release the Pendulum - Trigger the pendulum to swing and tear the sample through the pre-slit.
- Read the Result - The digital display will show the tearing force automatically (in g, mN, or cN).
- Record or Export Data - Save or print the result if your model supports USB or printer connection.
- Reset for Next Test - Reposition the pendulum and prepare a new sample for the next cycle.
Scope of application
It is used for the determination of the tear resistance of various woven
fabrics (Elmendorf method), and it can also be used for the determination
of the tear resistance of thick paper, plastic sheeting, electrical tape, etc.
Related standards
GB/T 3917.1 FZ/T60006 FZ/T75001 ISO1974/9290 ASTM D1424/5734
etc.
Instrument characteristics
1. Maximum 300N test range
2. Microcomputer control, digital decoding, support online
communication
3. Color touch screen control, Chinese and English menu operation
interface
4. Pneumatic clamping, automatic cutting
5. A variety of measurement units (cN, gf) selection
6. Fully automatic operation with safe operation protection.
7. Automatically increase potential energy
[Technical parameter]:
1. Test range: first gear: (0～16)N second gear: (0～32)N third gear: (0～
64)N fourth gear: (0～128)N fifth gear: (0～300)N
2. Test accuracy: ≤±0.2%F·S
3. Tearing length: 43mm (non-standard 30-60mm can be set)
4. Automatic incision length: (20±0.2)mm
5. Sample size: (100×63)mm
6. Specimen clamping: pneumatic way
7. Sample test: Up to 10 sets per group on the device side, and 30 sets
of data can be selected to be saved
8. Power supply: AC220V±10% 50Hz 100W
9. Dimensions: (650×660×680)mm
10. Weight: 50kg
[Sample of control interface]:(English version is also available.) 
Fabric flame retardant tester
Fabric Flame Retardant Tester
Fabric Flame Retardant Tester
- Sample Preparation: A fabric specimen is cut to specified dimensions and conditioned as per standard requirements.
- Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
- Ignition: A controlled flame is applied to the fabric for a predetermined time.
- Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
- Evaluation: Results are compared against standard criteria to determine compliance.
- Prepare the Sample
- Mount the Sample
- Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
- Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
- Observe and Measure - Start timing when flame is applied.
- Record the Results
- Compare with Standards
burning of flammable textile materials after ignition.
(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
Related standards
GB/T14644 ASTM D1230 CFR1610 etc.
Technical parameters
1. The spread of time:0 ~ 999.9S resolution 0.1S
2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c
3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
7. Studio size and outline size
Studio size:370mm×220mm×350mm
Outline size:375mm×245mm×478mm
8. Power supply:AC220V 50Hz 20W
9. Weight:18Kg
VeriVide Colour Assessment Cabinets
VeriVide Colour Assessment Cabinets
VeriVide offers high-quality Colour Assessment Cabinets (CACs) such as the CAC 60-4, CAC 60-5, and CAC 120-4&5. These cabinets, originating from the UK, are reliable tools for visual evaluation in quality assurance, meeting national, international, and retailer standards. They effectively mitigate issues related to color assessment.VeriVide Colour Assessment Cabinets
High-quality visual evaluation tool for quality assurance. Adhering to national, international and retailer standards.Colour Assessment Cabinet's (CACs) reduce problems associated with assessing products or samples in different environments,be though geological or seasonal, offering a cost-effective method to ensure visual accuracy and product quality.
Color Light Box Enhance color precision with VeriVide's cutting-edge Colour Assessment
Cabinets. These cabinets are meticulously designed to ensure accurate color evaluation in various industries. Invest in VeriVide Colour Assessment Cabinets to elevate your color assessment process.
Enhance Color Precision with VeriVide's Cutting-Edge Assessment Cabinets, which meet or surpass ISO 3664 and BS 950 Part 1 international standards. The cabinets are adaptable to user requirements, with lamp options to choose different light sources. Available in 60, 120, and 150cm widths, VeriVide Colour Assessment Cabinets provide a flexible solution for accurate color assessment.
Incorporate user-friendly features like servicing indicator, auto sequence, warm-up, power save and data storage.4 or 5 light source options Versions available for colour fastness testing and particulate testing both adhering to global standardsEnsure that you are using the best equipment available as they provide the best fluorescent D65 daylight simulator, with the highest Colour
Rendering Index (CRI), available. VeriVide Colour Assessment Cabinets products are known as light boxes, viewing booths, colour cabinets and others, depending on which industry or country they are serving in. They are used within a wide array of industry sectors throughout the world including textile and apparel, graphics, automotive, ceramics, cosmetics, pharmacology (CAC Particulate),
food, footwear, packaging and printing.Download the Datasheet below for more information or click 'VeriVide CAC Datasheet Here' to get in touch with colour experts.
VeriVide CAC Datasheet Here Features of VeriVide Colour Assessment Cabinets
• CAC 60, CAC 120 and CAC 150 accommodate 60, 120 and 150cm tubes respectively
- Either 4 or 5 light sources available for each model including D65, D50, 840P15, F and UV - see Lamp Options.• Internal finishes in Munsell N5, Munsell N7 or Grey 5574 • Diffuser and/or dimmer options available Dimensions of VeriVide Colour Assessment Cabinets CAC 60-4 Dimensions (mm) Width Height Depth Overall 710 545 420
Fatigue tester for Elastic fabric
Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
- Remove and inspect - Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results - Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
Digital Bench top PH Meter
Digital Bench top PH Meter
Digital Bench top PH Meter
Brand: Hanna Model: HI2002 Country of Manufacture: Romania Origin: USA
Digital Bench top PH Meter
Single parameter of Digital Bench top PH Meter features user-friendly tablet design with bench, portable or wall mount options for ultimate flexibility. Switch from portable to bench in the same procedure or clear the surface for easier working and hang on the wall. Digital Bench top PH Meter Range -2.00 to 16.00pH; pH Digital smart electrode compatible Accuracy: ±0.01 pH edge® pH is dedicated to testing pH. Using Hanna's latest innovation in technology and design, edge® can be adapted to suit your working method. Select from hand held, wall mount or bench top - or switch between them all. edge® is happy any which way. Simply plug in the electrode, then play. Measurement is simpler, quicker and more accurate than ever. Results are fast and reliable. Combining high precision technology with the user-friendly dimensions and format of a small digital tablet, edge® is breaking new ground in electrochemistry. This is a must-have meter for your laboratory.| pH Range | basic mode: -2.00 to 16.00 pH; standard mode: -2.000 to 16.000 pH | |
| Resolution | basic mode: 0.01 pH; standard mode: 0.001 pH | |
| Accuracy (@25°C) | basic mode: ±0.01 pH; standard mode: ±0.002 pH | |
| Calibration | basic mode: automatic, up to three points calibration, 5 standard buffers available; standard mode: automatic, up to five point calibration, 7 standard buffers available and two custom buffers | |
| Temperature Compensation | automatic, -5.0 to 100.0°C (using integral temperature sensor) | |
| Electrode Diagnostics | standard mode: probe condition, response time and out of calibration range | |
| mV pH Range | ±1000 mV | |
| Resolution | 0.1 mV | |
| Accuracy (@25°C) | ±0.2 mV | |
| ORP Range | ±2000 mV | |
| Resolution | 0.1 mV | |
| Accuracy (@25°C) | ±0.2 mV | |
| Temperature Range | -20.0 to 120.0°C | |
| Resolution | 0.1°C | |
| Accuracy | ±0.5°C | |
| Additional Specifications: | ||
| Probe | HI-11310 digital glass body pH electrode with 3.5mm connector and 1m cable | |
| Logging | up to 1000 (400 for basic mode) records organised in: manual log-on demand (max. 200 logs), manual log-on-stability (max. 200 logs), interval logging (max. 600 samples; 100 lots) | |
| Connectivity | 1 USB port for storage; 1 micro USB port for charging and PC connectivity | |
| Environment | 0 to 50°C; RH max 95% non-condensing | |
| Power Supply | 5 VDC adapter (included) | |
| Dimensions | 2020 x 140 x 12 mm | |
| Weight | 250 g |
- High Accuracy and Resolution
- Digital Display - Large, clear LCD or LED screen shows pH readings, temperature, and sometimes mV or ion concentration. - Some models include a backlit display for better visibility.
- Electrode System - Uses a pH-sensitive electrode (usually glass) connected to a reference electrode. Electrodes are often replaceable and require regular calibration and maintenance.
- Temperature Compensation - Automatic or manual temperature compensation to correct pH readings based on sample temperature. - Integrated temperature sensors or separate probes are used.
- Calibration Functions - Supports 2-point, 3-point, or multi-point calibration using standard buffer solutions. - Auto-recognition of calibration buffers in advanced models.
- Data Storage and Connectivity - Internal memory for storing results. - USB or RS232 ports for data export to PCs or printers; some models support wireless connectivity.
- Sturdy Design - Benchtop models are larger and more stable than portable meters. - Often come with a durable casing and electrode arm for hands-free operation.
- High Accuracy and Precision
- User-Friendly Interface- Digital displays (LCD/LED) make readings easy to see and interpret.- Many models offer intuitive controls and guided calibration, simplifying operation.
- Advanced Calibration Features- Supports multi-point calibration for improved accuracy across a wide pH range.- Some models automatically recognize buffer solutions, reducing user error.
- Temperature Compensation- Automatic temperature compensation (ATC) corrects readings based on sample temperature, ensuring accuracy.
- Stable and Durable Design- Benchtop units are more robust and stable than handheld devices, reducing the risk of spills or tipping.- Often include electrode holders or arms for secure, hands-free measurements.
- Data Management and Connectivity- Built-in memory for storing measurement data.USB, RS232, or wireless connectivity for exporting data to computers or laboratory information systems (LIS).
- Multi-Functionality- Some models also measure ORP (oxidation-reduction potential), ion concentration, or conductivity.- Suitable for a variety of testing needs beyond just pH.
- Ideal for Long-Term Use- Designed for prolonged and repeated use in laboratory environments.- Replaceable electrodes and parts extend the meter’s usable life.
- Compliance and Documentation- Data logging features support documentation and compliance with regulatory standards in regulated industries (e.g., pharma, food, environmental testing).
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
- Magnetic Stirrer:
- Digital Display and Controls:
- Temperature Sensors: - Built-in or external probes (like a PT100 or thermocouple) for accurate temperature control.
- Precision and Control- Digital Interface: Allows accurate setting and monitoring of temperature and stirring speed.- Consistent Results: Ensures reproducibility in experiments and solution preparations.
- Efficient Mixing and Heating- Uniform Mixing: Magnetic stirring eliminates hotspots and ensures even distribution of solutes.- Simultaneous Operation: Ability to heat and stir at the same time improves efficiency.
- Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
- Versatility
- Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
- Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
- Time-Saving Speeds up preparation of solutions and reactions compared to manual stirring and separate heating. Would you like these benefits presented in a slide format or for a product brochure?
HTHP Glycerin bath dyeing machine
HTHP Glycerin Bath Dyeing Machine
HTHP dyeing machine
- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
