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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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IR Dyeing Machine Dunlin
IR Dyeing Machine Dunlin
IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines
0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
IR Dyeing machine
VeriVide Colour Assessment Cabinets
VeriVide Colour Assessment Cabinets
VeriVide offers high-quality Colour Assessment Cabinets (CACs) such as the CAC 60-4, CAC 60-5, and CAC 120-4&5. These cabinets, originating from the UK, are reliable tools for visual evaluation in quality assurance, meeting national, international, and retailer standards. They effectively mitigate issues related to color assessment.VeriVide Colour Assessment Cabinets
High-quality visual evaluation tool for quality assurance. Adhering to national, international and retailer standards.Colour Assessment Cabinet's (CACs) reduce problems associated with assessing products or samples in different environments,be though geological or seasonal, offering a cost-effective method to ensure visual accuracy and product quality.
Color Light Box Enhance color precision with VeriVide's cutting-edge Colour Assessment
Cabinets. These cabinets are meticulously designed to ensure accurate color evaluation in various industries. Invest in VeriVide Colour Assessment Cabinets to elevate your color assessment process.
Enhance Color Precision with VeriVide's Cutting-Edge Assessment Cabinets, which meet or surpass ISO 3664 and BS 950 Part 1 international standards. The cabinets are adaptable to user requirements, with lamp options to choose different light sources. Available in 60, 120, and 150cm widths, VeriVide Colour Assessment Cabinets provide a flexible solution for accurate color assessment.
Incorporate user-friendly features like servicing indicator, auto sequence, warm-up, power save and data storage.4 or 5 light source options Versions available for colour fastness testing and particulate testing both adhering to global standardsEnsure that you are using the best equipment available as they provide the best fluorescent D65 daylight simulator, with the highest Colour
Rendering Index (CRI), available. VeriVide Colour Assessment Cabinets products are known as light boxes, viewing booths, colour cabinets and others, depending on which industry or country they are serving in. They are used within a wide array of industry sectors throughout the world including textile and apparel, graphics, automotive, ceramics, cosmetics, pharmacology (CAC Particulate),
food, footwear, packaging and printing.Download the Datasheet below for more information or click 'VeriVide CAC Datasheet Here' to get in touch with colour experts.
VeriVide CAC Datasheet Here Features of VeriVide Colour Assessment Cabinets
• CAC 60, CAC 120 and CAC 150 accommodate 60, 120 and 150cm tubes respectively
- Either 4 or 5 light sources available for each model including D65, D50, 840P15, F and UV - see Lamp Options.• Internal finishes in Munsell N5, Munsell N7 or Grey 5574 • Diffuser and/or dimmer options available Dimensions of VeriVide Colour Assessment Cabinets CAC 60-4 Dimensions (mm) Width Height Depth Overall 710 545 420
Color fastness to washing machine
COLOR FASTNESS TO WASHING MACHINE
COLOR FASTNESS TO WASH MACHINE
- Drying: - After washing, the sample is dried, typically air-dried or tumble-dried.4. Evaluation: - Color change and staining on adjacent fabrics are assessed using a gray scale (1 to 5 scale; 5 = no change, 1 = severe change). - Results may also be evaluated visually under standard lighting.
- Supports Brand Reputation - Reliable color fastness contributes to a premium product image and consistent performance.4. Compliance with Standards - Meets industry requirements (e.g., ISO, AATCC), crucial for export, certifications, and regulatory compliance.
- Improves Process Control- Helps identify dyeing or finishing process issues early, leading to better production control.6. Reduces Rework and Waste - Minimizes production losses due to color defects after washing.
- Essential for Specific End Uses - Critical for items subject to frequent washing (e.g., uniforms, baby clothes, hospital linens).8. Supports Material Selection - Guides textile manufacturers in choosing appropriate dyes and fabrics for specific applications.
- Assessment of Color Change and Staining- Evaluates both the fabric’s color retention and the staining of adjacent fabrics using grey scales (1 to 5 rating).4. Multi-Fiber Fabric Use - Tests include fabric stitched with adjacent test strips (cotton, wool, etc.) to assess color bleeding onto different fibers.
- Multiple Test Options - Includes domestic, accelerated, and industrial washing conditions depending on the end-use of the fabric.6. Temperature and Time Control - Precise control over wash temperature (e.g., 40°C, 60°C) and duration (e.g., 30 mins), simulating specific washing cycles.
- Detergent and Additive Use - Uses standardized detergent formulations with/without optical brighteners, and sometimes alkaline or oxidizing agents.8. Reproducible and Quantifiable - Provides repeatable results that can be objectively measured and documented.
- Applicability to All Textile Types - Suitable for dyed, printed, or coated fabrics across various fibers (cotton, polyester, blends, etc.).
- Rate of temperature rise: Maximum speed for 2ºC/min 7. Internal materials: Imported Stainless Steel 316L 8. Control panel: Touch screen
- Rack point control function helps to replace containers easily 10. Safety device: Safety door switch, over-temperature protector and dry heating protector 11. Heating media: Distilled water 12. Power supply: AC220V 50Hz 30A
Digital Elmendorf tearing tester
Digital Elmendorf Tearing Tester
Digital Elmendorf Tearing Tester
- Accurate Tear Strength Measurement - Provides precise data on tear resistance, critical for quality control and product performance.
- Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
- High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
- Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
- Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
- Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
- Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
- Standards Compliance - Meets international testing standards (e.g., ASTM D1424, ISO 13937) for credibility and uniformity.
- Precision Sample Clamp - Securely holds samples in place to ensure accurate tear initiation.
- Pre-Cutting Blade - Integrated knife creates a precise initial slit in the sample before tearing.
- User-Friendly Interface - Simple buttons and screen navigation for ease of operation.
- Standard Test Compliance - Compatible with ASTM D1424, ISO 1974, ISO 13937, and other tear strength standards.
- Sturdy Construction - Made with durable materials for long-lasting performance and stable operation.
- Compact Design - Space-efficient footprint ideal for laboratory environments.
- Data Output Options- Some models offer USB or printer connectivity for result documentation.
- Prepare the Sample - Cut the material (fabric, paper, film, etc.) to standard size (typically 100 × 63 mm for textiles) and slit it with the pre-cutter as required.
- Select Pendulum Weight - Choose the appropriate pendulum or add counterweights based on expected tear strength.
- Calibrate the Machine - Set the pendulum to its starting position and zero the display.
- Clamp the Sample - Fix one half of the sample in the stationary clamp and the other in the moving clamp.
- Cut the Initial Slit - Use the integrated blade to make a precise cut at the marked slit area (usually 20 mm).
- Release the Pendulum - Trigger the pendulum to swing and tear the sample through the pre-slit.
- Read the Result - The digital display will show the tearing force automatically (in g, mN, or cN).
- Record or Export Data - Save or print the result if your model supports USB or printer connection.
- Reset for Next Test - Reposition the pendulum and prepare a new sample for the next cycle.
Scope of application
It is used for the determination of the tear resistance of various woven
fabrics (Elmendorf method), and it can also be used for the determination
of the tear resistance of thick paper, plastic sheeting, electrical tape, etc.
Related standards
GB/T 3917.1 FZ/T60006 FZ/T75001 ISO1974/9290 ASTM D1424/5734
etc.
Instrument characteristics
1. Maximum 300N test range
2. Microcomputer control, digital decoding, support online
communication
3. Color touch screen control, Chinese and English menu operation
interface
4. Pneumatic clamping, automatic cutting
5. A variety of measurement units (cN, gf) selection
6. Fully automatic operation with safe operation protection.
7. Automatically increase potential energy
[Technical parameter]:
1. Test range: first gear: (0～16)N second gear: (0～32)N third gear: (0～
64)N fourth gear: (0～128)N fifth gear: (0～300)N
2. Test accuracy: ≤±0.2%F·S
3. Tearing length: 43mm (non-standard 30-60mm can be set)
4. Automatic incision length: (20±0.2)mm
5. Sample size: (100×63)mm
6. Specimen clamping: pneumatic way
7. Sample test: Up to 10 sets per group on the device side, and 30 sets
of data can be selected to be saved
8. Power supply: AC220V±10% 50Hz 100W
9. Dimensions: (650×660×680)mm
10. Weight: 50kg
[Sample of control interface]:(English version is also available.) 
Laboratory tenter
Laboratory Tenter
laboratory mini tenter
- Heat-Setting and Drying - Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed - Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design - Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber - Allows visual inspection of fabric behavior during processing.
- Versatile Application Range - Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
- Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D - Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient - Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
- Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window - Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features - Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility - Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
laboratory mini tenter
Laboratory Padder
Laboratory Padder
Mini Lab Dyeing Padder
- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Mini Lab Dyeing Padder
Orbital Shaker Machine
Orbital Shaker Machine
Orbital Shaker Machine
- Orbital Motion - Provides a smooth circular shaking pattern, ideal for gentle mixing without foaming or splashing.
- Adjustable Speed Control - Speed typically ranges from 50 to 300 RPM, depending on the model and application.
- Timer Function - Allows users to set shaking time from minutes to hours for precise control of experiments.
- Platform with Clamps or Mats - Holds flasks, beakers, test tubes, or trays securely during operation.
- Digital Display (in advanced models) - Shows speed and time settings for accurate and repeatable performance.
- Variable Capacity - Available in sizes to accommodate different lab needs—from a few samples to dozens.
- Quiet Operation - Designed for minimal vibration and noise during continuous use.
- Uniform Mixing - Ensures even distribution of dyes, chemicals, or cultures without manual stirring.
- Gentle Agitation - Ideal for delicate samples like cell cultures or fabric swatches, reducing damage or splashing.
- Hands-Free Operation - Allows continuous, unattended mixing—improving lab efficiency and freeing up personnel.
- Customizable Settings - Adjustable speed and timer let users tailor mixing to specific sample types and needs.
- Versatile Use - Suitable for a wide range of applications including dye mixing, sample incubation, chemical reaction enhancement, and microbial growth.
- Enhanced Reproducibility - Consistent shaking patterns and digital controls ensure repeatable results across experiments.
- Reduces Human Error - Automated operation minimizes variability and manual handling mistakes.
- Compact and Lab-Friendly - Takes up minimal space while accommodating multiple sample containers.
- Orbital Shaking Motion - Moves samples in a circular path for uniform and consistent mixing.
- Variable Speed Control - Adjustable shaking speed (typically 50–300 RPM) to suit different sample types.
- Digital Timer - Programmable run time for precise and repeatable operations.
- Flat Platform Design - Accommodates flasks, beakers, tubes, or trays with optional clamps or non-slip mats.
- LCD or LED Display (in advanced models) - Shows speed, time, and operating status clearly.
- Quiet Operation - Low-noise motor and stable base minimize vibration and disturbance in the lab.
- Overload Protection - Prevents motor damage from excessive weight or resistance.
- Compact and Durable Build - Designed to fit standard lab benches and withstand regular use.
- Versatile Capacity Options - Available in various sizes to handle different numbers and sizes of containers. User-Friendly Interface - Simple control panel for easy setup and operation.
Brand: Dunlin
Origin: Korea.
Maximum. load capacity (with platform) is 7.5kg
Support orbital and linear shaking
Fashion design of high strength tempered glass on the front panel
LED display for easy-reading of speed and time simultaneously
Digital speed control system and micro-computer control make stable running and prevent sample splashing.
Brushless DC motor is maintenance-free and provides long service life
Over-load and over-speed detection and protection
Supports both orbital shaking and linear shaking and easy to switch the shaking mode
Continuous operation and timed operation in range of 0-99h59min are available
Automatic alarm by time controller allows for unsupervised operation
A wide choice of platforms for various applications
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Analog Thickness Gauge
Analog Thickness Gauge
Analog Thickness Gauge
Brand : DUNLIN
Origin : TAIWAN Measuring Range : 0mm ~ 10mm
Accuracy : 0.01mm
Deep Throat Range : 120mm
Dimension : ( 195 × 130 × 25 ) mm
Benefits
High Durability – Since analog thickness gauges do not rely on electronic circuits, they are more durable and resistant to environmental factors such as dust and moisture.
No Power Requirement – These gauges operate mechanically, eliminating the need for batteries or power sources.
Cost-Effective – Analog meters are generally more affordable compared to digital alternatives while still providing precise measurements.
Ease of Use – Simple mechanical operation ensures that even non-technical users can easily measure thickness.
Reliable Performance – Analog thickness gauges provide consistent and accurate readings without the risk of software malfunctions.
Advantages
Immediate Readings – No waiting time for booting or calibration, providing instant measurement results.
Long-Lasting Accuracy – These devices do not suffer from battery drainage or electronic failures, ensuring accuracy over long periods.
Lightweight and Portable – Many analog thickness gauge meters are compact and easy to carry, making them convenient for on-the-go use.
Wide Material Compatibility – Suitable for measuring the thickness of metals, textiles, paper, and various industrial materials.
Minimal Maintenance – Without electronic parts, maintenance requirements are significantly reduced.
Applications
Manufacturing Industry – Used in quality control to ensure material thickness meets specified standards.
Automotive Sector – Helps measure paint and coating thickness on vehicles to ensure uniform application.
Metalworking and Fabrication – Used to measure sheet metal and pipe thickness to maintain precision in production.
Plastic and Rubber Industry – Ensures uniform thickness in plastic sheets, films, and rubber products.
Paper and Textile Industry – Essential for measuring paper thickness in printing industries and fabric thickness in textile production.
Aerospace and Aviation – Used for checking the thickness of coatings and composite materials in aircraft manufacturing.
An Analog Thickness Gauge is a manual instrument used to measure the thickness of materials such as fabric, paper, leather, rubber, and plastic. Unlike digital gauges, it displays readings through a mechanical dial or scale.
