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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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- Sample Preparation: A fabric specimen is cut to specified dimensions and conditioned as per standard requirements.
- Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
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- Prepare the Sample
- Mount the Sample
- Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
- Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
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- Record the Results
- Compare with Standards
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(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
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Technical parameters
1. The spread of time:0 ~ 999.9S resolution 0.1S
2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c
3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
7. Studio size and outline size
Studio size:370mm×220mm×350mm
Outline size:375mm×245mm×478mm
8. Power supply:AC220V 50Hz 20W
9. Weight:18Kg
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Stretch Recovery Tester
- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
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- The recovered length is measured after a set time.
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VeriVide Colour Assessment Cabinets
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High-quality visual evaluation tool for quality assurance. Adhering to national, international and retailer standards.Colour Assessment Cabinet's (CACs) reduce problems associated with assessing products or samples in different environments,be though geological or seasonal, offering a cost-effective method to ensure visual accuracy and product quality.
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Incorporate user-friendly features like servicing indicator, auto sequence, warm-up, power save and data storage.4 or 5 light source options Versions available for colour fastness testing and particulate testing both adhering to global standardsEnsure that you are using the best equipment available as they provide the best fluorescent D65 daylight simulator, with the highest Colour
Rendering Index (CRI), available. VeriVide Colour Assessment Cabinets products are known as light boxes, viewing booths, colour cabinets and others, depending on which industry or country they are serving in. They are used within a wide array of industry sectors throughout the world including textile and apparel, graphics, automotive, ceramics, cosmetics, pharmacology (CAC Particulate),
food, footwear, packaging and printing.Download the Datasheet below for more information or click 'VeriVide CAC Datasheet Here' to get in touch with colour experts.
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- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
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Color fastness to washing machine
COLOR FASTNESS TO WASHING MACHINE
COLOR FASTNESS TO WASH MACHINE
- Drying: - After washing, the sample is dried, typically air-dried or tumble-dried.4. Evaluation: - Color change and staining on adjacent fabrics are assessed using a gray scale (1 to 5 scale; 5 = no change, 1 = severe change). - Results may also be evaluated visually under standard lighting.
- Supports Brand Reputation - Reliable color fastness contributes to a premium product image and consistent performance.4. Compliance with Standards - Meets industry requirements (e.g., ISO, AATCC), crucial for export, certifications, and regulatory compliance.
- Improves Process Control- Helps identify dyeing or finishing process issues early, leading to better production control.6. Reduces Rework and Waste - Minimizes production losses due to color defects after washing.
- Essential for Specific End Uses - Critical for items subject to frequent washing (e.g., uniforms, baby clothes, hospital linens).8. Supports Material Selection - Guides textile manufacturers in choosing appropriate dyes and fabrics for specific applications.
- Assessment of Color Change and Staining- Evaluates both the fabric’s color retention and the staining of adjacent fabrics using grey scales (1 to 5 rating).4. Multi-Fiber Fabric Use - Tests include fabric stitched with adjacent test strips (cotton, wool, etc.) to assess color bleeding onto different fibers.
- Multiple Test Options - Includes domestic, accelerated, and industrial washing conditions depending on the end-use of the fabric.6. Temperature and Time Control - Precise control over wash temperature (e.g., 40°C, 60°C) and duration (e.g., 30 mins), simulating specific washing cycles.
- Detergent and Additive Use - Uses standardized detergent formulations with/without optical brighteners, and sometimes alkaline or oxidizing agents.8. Reproducible and Quantifiable - Provides repeatable results that can be objectively measured and documented.
- Applicability to All Textile Types - Suitable for dyed, printed, or coated fabrics across various fibers (cotton, polyester, blends, etc.).
- Rate of temperature rise: Maximum speed for 2ºC/min 7. Internal materials: Imported Stainless Steel 316L 8. Control panel: Touch screen
- Rack point control function helps to replace containers easily 10. Safety device: Safety door switch, over-temperature protector and dry heating protector 11. Heating media: Distilled water 12. Power supply: AC220V 50Hz 30A
Laboratory mini stenter Dryer
Laboratory mini stenter Dryer
Automatic fixing Dryer
- Controlled Heating System
- Adjustable Fabric Width
- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
- Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption - Designed for lab use, consuming less power than industrial models.
- Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing - Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient - Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
