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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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Perspiration Tester
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- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
Perspiration Tester
Bursting strength tester
Bursting strength tester
true burst
- Available with automatic test strip feeder Measurements are simple to make with the Mullen type Bursting Strength Tester. Fast automatic measurements Measurement starts automatically once a test piece has been placed in the measuring gap. The clamping foot descends, and a bursting strength measurement is made.
- Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
- A variety of unit conversions between Chinese and English. 10. Reliable anti-pinch safety protection design. [Technical parameter]: 1. Test range: (0～1)Mpa (the range above 1Mpa needs to be customized) 2. The minimum graduation value: 0.0001Mpa 3. Pressurization mode: direct pressurization, timing pressurization, and expansion degree pressurization.
Hydraulic GSM Cutter
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- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
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- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample - Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample - Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM - Multiply the sample weight (in grams) by 100 to get GSM.
Hydraulic GSM Cutter
Laboratory Padder
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- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Mini Lab Dyeing Padder
Analog Thickness Gauge
Analog Thickness Gauge
Analog Thickness Gauge
Brand : DUNLIN
Origin : TAIWAN Measuring Range : 0mm ~ 10mm
Accuracy : 0.01mm
Deep Throat Range : 120mm
Dimension : ( 195 × 130 × 25 ) mm
Benefits
High Durability – Since analog thickness gauges do not rely on electronic circuits, they are more durable and resistant to environmental factors such as dust and moisture.
No Power Requirement – These gauges operate mechanically, eliminating the need for batteries or power sources.
Cost-Effective – Analog meters are generally more affordable compared to digital alternatives while still providing precise measurements.
Ease of Use – Simple mechanical operation ensures that even non-technical users can easily measure thickness.
Reliable Performance – Analog thickness gauges provide consistent and accurate readings without the risk of software malfunctions.
Advantages
Immediate Readings – No waiting time for booting or calibration, providing instant measurement results.
Long-Lasting Accuracy – These devices do not suffer from battery drainage or electronic failures, ensuring accuracy over long periods.
Lightweight and Portable – Many analog thickness gauge meters are compact and easy to carry, making them convenient for on-the-go use.
Wide Material Compatibility – Suitable for measuring the thickness of metals, textiles, paper, and various industrial materials.
Minimal Maintenance – Without electronic parts, maintenance requirements are significantly reduced.
Applications
Manufacturing Industry – Used in quality control to ensure material thickness meets specified standards.
Automotive Sector – Helps measure paint and coating thickness on vehicles to ensure uniform application.
Metalworking and Fabrication – Used to measure sheet metal and pipe thickness to maintain precision in production.
Plastic and Rubber Industry – Ensures uniform thickness in plastic sheets, films, and rubber products.
Paper and Textile Industry – Essential for measuring paper thickness in printing industries and fabric thickness in textile production.
Aerospace and Aviation – Used for checking the thickness of coatings and composite materials in aircraft manufacturing.
An Analog Thickness Gauge is a manual instrument used to measure the thickness of materials such as fabric, paper, leather, rubber, and plastic. Unlike digital gauges, it displays readings through a mechanical dial or scale.
Stretch Recovery Tester Static Method
Stretch Recovery Tester Static Method
Stretch Recovery Tester
- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
- The recovered length is measured after a set time.
Stretch Recovery Tester
IR Dyeing Machine Dunlin
IR Dyeing Machine Dunlin
IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines
0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
IR Dyeing machine
