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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting - Robust construction ensures stability and extended service life.
- Safety Enhancement - Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample - Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample - Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM - Multiply the sample weight (in grams) by 100 to get GSM.
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Laboratory mini stenter Dryer
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- Controlled Heating System
- Adjustable Fabric Width
- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
- Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption - Designed for lab use, consuming less power than industrial models.
- Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing - Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient - Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
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Fatigue tester for Elastic fabric
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Fatigue tester for Elastic fabric
- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
- Remove and inspect - Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results - Compare with initial measurements or standard performance criteria.
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Laboratory tenter
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- Heat-Setting and Drying - Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed - Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design - Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber - Allows visual inspection of fabric behavior during processing.
- Versatile Application Range - Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
- Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D - Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient - Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
- Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window - Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features - Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility - Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
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Digital Elmendorf Tearing Tester
- Accurate Tear Strength Measurement - Provides precise data on tear resistance, critical for quality control and product performance.
- Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
- High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
- Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
- Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
- Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
- Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
- Standards Compliance - Meets international testing standards (e.g., ASTM D1424, ISO 13937) for credibility and uniformity.
- Precision Sample Clamp - Securely holds samples in place to ensure accurate tear initiation.
- Pre-Cutting Blade - Integrated knife creates a precise initial slit in the sample before tearing.
- User-Friendly Interface - Simple buttons and screen navigation for ease of operation.
- Standard Test Compliance - Compatible with ASTM D1424, ISO 1974, ISO 13937, and other tear strength standards.
- Sturdy Construction - Made with durable materials for long-lasting performance and stable operation.
- Compact Design - Space-efficient footprint ideal for laboratory environments.
- Data Output Options- Some models offer USB or printer connectivity for result documentation.
- Prepare the Sample - Cut the material (fabric, paper, film, etc.) to standard size (typically 100 × 63 mm for textiles) and slit it with the pre-cutter as required.
- Select Pendulum Weight - Choose the appropriate pendulum or add counterweights based on expected tear strength.
- Calibrate the Machine - Set the pendulum to its starting position and zero the display.
- Clamp the Sample - Fix one half of the sample in the stationary clamp and the other in the moving clamp.
- Cut the Initial Slit - Use the integrated blade to make a precise cut at the marked slit area (usually 20 mm).
- Release the Pendulum - Trigger the pendulum to swing and tear the sample through the pre-slit.
- Read the Result - The digital display will show the tearing force automatically (in g, mN, or cN).
- Record or Export Data - Save or print the result if your model supports USB or printer connection.
- Reset for Next Test - Reposition the pendulum and prepare a new sample for the next cycle.
Scope of application
It is used for the determination of the tear resistance of various woven
fabrics (Elmendorf method), and it can also be used for the determination
of the tear resistance of thick paper, plastic sheeting, electrical tape, etc.
Related standards
GB/T 3917.1 FZ/T60006 FZ/T75001 ISO1974/9290 ASTM D1424/5734
etc.
Instrument characteristics
1. Maximum 300N test range
2. Microcomputer control, digital decoding, support online
communication
3. Color touch screen control, Chinese and English menu operation
interface
4. Pneumatic clamping, automatic cutting
5. A variety of measurement units (cN, gf) selection
6. Fully automatic operation with safe operation protection.
7. Automatically increase potential energy
[Technical parameter]:
1. Test range: first gear: (0～16)N second gear: (0～32)N third gear: (0～
64)N fourth gear: (0～128)N fifth gear: (0～300)N
2. Test accuracy: ≤±0.2%F·S
3. Tearing length: 43mm (non-standard 30-60mm can be set)
4. Automatic incision length: (20±0.2)mm
5. Sample size: (100×63)mm
6. Specimen clamping: pneumatic way
7. Sample test: Up to 10 sets per group on the device side, and 30 sets
of data can be selected to be saved
8. Power supply: AC220V±10% 50Hz 100W
9. Dimensions: (650×660×680)mm
10. Weight: 50kg
[Sample of control interface]:(English version is also available.) 
