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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using AÂ Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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Brand: Dunlin
Origin: Korea.
Maximum. load capacity (with platform) is 7.5kg
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- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
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Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
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- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
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