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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
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- Stainless Steel Inner Basket - Perforated drum holds fabric/yarn securely and allows water to drain efficiently.
- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System - Ensures the lid remains closed during operation for user safety.
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- Low Noise and Vibration - Balanced design ensures quiet and stable operation.
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- Saves Time and Energy - Cuts down the load on dryers and shortens total processing time in lab workflows.
- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
- User Safety - Safety lock prevents lid opening during operation, protecting the user.
- Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design - Ideal for lab environments with limited space.
- Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
Application scope of small dehydrator:
This dehydrator is a kind of small sample dehydration
experimental equipment with micro capacity
Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
- Remove and inspect - Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results - Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
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Bursting strength tester
true burst
- Available with automatic test strip feeder Measurements are simple to make with the Mullen type Bursting Strength Tester. Fast automatic measurements Measurement starts automatically once a test piece has been placed in the measuring gap. The clamping foot descends, and a bursting strength measurement is made.
- Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
- A variety of unit conversions between Chinese and English. 10. Reliable anti-pinch safety protection design. [Technical parameter]: 1. Test range: (0～1)Mpa (the range above 1Mpa needs to be customized) 2. The minimum graduation value: 0.0001Mpa 3. Pressurization mode: direct pressurization, timing pressurization, and expansion degree pressurization.
Digital Ink Rubbing Tester
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Digital Ink Rubbing Tester
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Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
- Magnetic Stirrer:
- Digital Display and Controls:
- Temperature Sensors: - Built-in or external probes (like a PT100 or thermocouple) for accurate temperature control.
- Precision and Control- Digital Interface: Allows accurate setting and monitoring of temperature and stirring speed.- Consistent Results: Ensures reproducibility in experiments and solution preparations.
- Efficient Mixing and Heating- Uniform Mixing: Magnetic stirring eliminates hotspots and ensures even distribution of solutes.- Simultaneous Operation: Ability to heat and stir at the same time improves efficiency.
- Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
- Versatility
- Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
- Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
- Time-Saving Speeds up preparation of solutions and reactions compared to manual stirring and separate heating. Would you like these benefits presented in a slide format or for a product brochure?
Fabric air permeability tester
Fabric Air Permeability Tester
Fabric air permeability tester
- Accurate Breathability Measurement - Precisely measures how breathable a fabric is, essential for comfort and performance.
- Supports Quality Control - Ensures consistent air permeability in fabric batches, critical for products like PPE, sportswear, and filters.
- Enhances Product Design - Helps in selecting or engineering fabrics with the right airflow properties for specific uses.
- Standard Compliance - Conforms to international testing standards (e.g., ASTM D737, ISO 9237), ensuring global credibility.
- Quick and Reliable Testing - Provides rapid results, increasing lab efficiency and production decision-making speed.
- Wide Material Compatibility - Suitable for woven, nonwoven, knitted fabrics, and even paper or coated materials.
- Improves Functional Performance - Helps optimize products for ventilation, moisture control, and thermal comfort.
- Reduces Product Failure - Identifies underperforming fabrics early, minimizing risks in high-performance applications.
- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
- Precise Test Head/Clamp - Provides an airtight seal to prevent air leakage and ensure accurate results.
- Adjustable Pressure Settings - Allows testing under various pressure drops (e.g., 10–2500 Pa), depending on fabric type.
- Automatic Airflow Measurement - Built-in sensors or flow meters capture airflow rate automatically for quick analysis.
- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
- Data Logging and Export - Some models include USB or software connectivity for storing and exporting test results.
- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ～ 4000Pa
2. Measurable air permeability: 1 ～ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ（mm）
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply：AC220V 50Hz 2KW
9.Weight：80Kg
10.Shape：1250×700×1250mm 
