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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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Analog Thickness Gauge
Analog Thickness Gauge
Analog Thickness Gauge
Brand : DUNLIN
Origin : TAIWAN Measuring Range : 0mm ~ 10mm
Accuracy : 0.01mm
Deep Throat Range : 120mm
Dimension : ( 195 × 130 × 25 ) mm
Benefits
High Durability – Since analog thickness gauges do not rely on electronic circuits, they are more durable and resistant to environmental factors such as dust and moisture.
No Power Requirement – These gauges operate mechanically, eliminating the need for batteries or power sources.
Cost-Effective – Analog meters are generally more affordable compared to digital alternatives while still providing precise measurements.
Ease of Use – Simple mechanical operation ensures that even non-technical users can easily measure thickness.
Reliable Performance – Analog thickness gauges provide consistent and accurate readings without the risk of software malfunctions.
Advantages
Immediate Readings – No waiting time for booting or calibration, providing instant measurement results.
Long-Lasting Accuracy – These devices do not suffer from battery drainage or electronic failures, ensuring accuracy over long periods.
Lightweight and Portable – Many analog thickness gauge meters are compact and easy to carry, making them convenient for on-the-go use.
Wide Material Compatibility – Suitable for measuring the thickness of metals, textiles, paper, and various industrial materials.
Minimal Maintenance – Without electronic parts, maintenance requirements are significantly reduced.
Applications
Manufacturing Industry – Used in quality control to ensure material thickness meets specified standards.
Automotive Sector – Helps measure paint and coating thickness on vehicles to ensure uniform application.
Metalworking and Fabrication – Used to measure sheet metal and pipe thickness to maintain precision in production.
Plastic and Rubber Industry – Ensures uniform thickness in plastic sheets, films, and rubber products.
Paper and Textile Industry – Essential for measuring paper thickness in printing industries and fabric thickness in textile production.
Aerospace and Aviation – Used for checking the thickness of coatings and composite materials in aircraft manufacturing.
An Analog Thickness Gauge is a manual instrument used to measure the thickness of materials such as fabric, paper, leather, rubber, and plastic. Unlike digital gauges, it displays readings through a mechanical dial or scale.
Laboratory tenter
Laboratory Tenter
laboratory mini tenter
- Heat-Setting and Drying - Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed - Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design - Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber - Allows visual inspection of fabric behavior during processing.
- Versatile Application Range - Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
- Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D - Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient - Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
- Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window - Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features - Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility - Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
laboratory mini tenter
Pantone book
Pantone Book
Pantone Book
- Formula Guide (Solid Coated & Uncoated) – For spot color printing.
- Color Bridge – Shows Pantone spot colors alongside CMYK equivalents.
- Pantone Fashion, Home + Interiors (FHI) – For textiles, soft goods, and home decor.
- Pantone CMYK and Pastels & Neons Guides – For process printing and special effect colors.
- Formula Guide (Solid Coated & Uncoated)
- Color Bridge Guide (Coated & Uncoated)
- CMYK Guide (Coated & Uncoated)
- Pastels & Neons Guide
- Metallics Guide
- FHI Color Guide (TPG – Paper)
- FHI Cotton Passport & Cotton Planner (TCX – Textile)
- FHI Polyester Swatch Book
- Pantone SkinTone Guide
- Pantone Plastic Standard Chips
Pantone Book
Rainin Digital Pipette
Rainin Digital Pipette
Digital Pipette
- Digital Volume Setting
- High Accuracy and Precision
- Ergonomic Design
- Easy Calibration and Maintenance
- Durable and Chemically Resistant - Built with high-quality materials that resist damage from chemicals and frequent use.
- Models and Volume Ranges - Available in single-channel and multi-channel versions.
- LTS (LiteTouch System) - Many Rainin pipettes use the LTS tip system which reduces tip ejection force and ensures a consistent seal.
- Compliance and Traceability - Some digital models offer data storage or integration with lab information systems for traceability.
- High Accuracy and Precision - Ensures reliable and reproducible results, essential for sensitive experiments.
- Digital Volume Control - Reduces human error with easy and precise volume setting via digital interface.
- Ergonomic Design- Minimizes hand strain and fatigue during prolonged use; ideal for repetitive pipetting tasks.
- LiteTouch System (LTS) - Eases tip attachment and ejection, reducing risk of RSI (Repetitive Strain Injury) and improving comfort.
- Versatile Volume Range - Available in multiple models to handle volumes from microliters to milliliters.
- Durable and Reliable - Built with high-quality materials for long life and resistance to chemicals and frequent use.
- Easy Maintenance and Calibration - Simplified calibration and cleaning ensure long-term performance and compliance.
- Data Integrity and Traceability -Some models store data, supporting audit trails and regulatory compliance.
- Enhanced Productivity - Quick setup, easy operation, and consistent performance speed up lab workflows.
- Digital Volume Adjustment - Precise and easy-to-read digital display for accurate volume setting.
- High Precision and Accuracy- Delivers consistent results, meeting ISO and GLP/GMP standards.
- Ergonomic Design- Lightweight, balanced with low plunger and tip ejection force to reduce fatigue.
- LiteTouch Tip Ejection System (LTS) - Reduces tip attachment/ejection force, improving comfort and consistency.
- Durable Construction - Built with high-quality, chemically resistant materials for long-term use.
- Wide Volume Range - Available in multiple models from 0.1 µL to 10 mL.
- Single-Channel and Multi-Channel Options - Suitable for various applications including high-throughput assays.
- Autoclavable Components- Some parts can be autoclaved for sterilization and contamination control.
- Easy Calibration and Maintenance - User-friendly calibration settings with accessible parts for cleaning.
- Optional Electronic Models - Some versions include programmable features, multiple modes (e.g., reverse pipetting), and memory storage.
HTHP Glycerin bath dyeing machine
HTHP Glycerin Bath Dyeing Machine
HTHP dyeing machine
- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
Stretch Recovery Tester Static Method
Stretch Recovery Tester Static Method
Stretch Recovery Tester
- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
- The recovered length is measured after a set time.
Stretch Recovery Tester
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
- Magnetic Stirrer:
- Digital Display and Controls:
- Temperature Sensors: - Built-in or external probes (like a PT100 or thermocouple) for accurate temperature control.
- Precision and Control- Digital Interface: Allows accurate setting and monitoring of temperature and stirring speed.- Consistent Results: Ensures reproducibility in experiments and solution preparations.
- Efficient Mixing and Heating- Uniform Mixing: Magnetic stirring eliminates hotspots and ensures even distribution of solutes.- Simultaneous Operation: Ability to heat and stir at the same time improves efficiency.
- Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
- Versatility
- Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
- Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
- Time-Saving Speeds up preparation of solutions and reactions compared to manual stirring and separate heating. Would you like these benefits presented in a slide format or for a product brochure?
Hydraulic GSM Cutter
Hydraulic GSM Cutter
Hydraulic GSM Cutter
- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting - Robust construction ensures stability and extended service life.
- Safety Enhancement - Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample - Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample - Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM - Multiply the sample weight (in grams) by 100 to get GSM.
Hydraulic GSM Cutter
