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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using AÂ Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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laboratory mini tenter
- Heat-Setting and Drying - Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed - Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design - Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber - Allows visual inspection of fabric behavior during processing.
- Versatile Application Range - Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
- Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D - Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient - Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
- Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window - Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features - Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility - Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
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IR Dyeing Machine Dunlin
IR Dyeing Machine Dunlin
IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines
0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
IR Dyeing machine
Orbital Shaker Machine
Orbital Shaker Machine
Orbital Shaker Machine
- Orbital Motion - Provides a smooth circular shaking pattern, ideal for gentle mixing without foaming or splashing.
- Adjustable Speed Control - Speed typically ranges from 50 to 300 RPM, depending on the model and application.
- Timer Function - Allows users to set shaking time from minutes to hours for precise control of experiments.
- Platform with Clamps or Mats - Holds flasks, beakers, test tubes, or trays securely during operation.
- Digital Display (in advanced models) - Shows speed and time settings for accurate and repeatable performance.
- Variable Capacity - Available in sizes to accommodate different lab needs—from a few samples to dozens.
- Quiet Operation - Designed for minimal vibration and noise during continuous use.
- Uniform Mixing - Ensures even distribution of dyes, chemicals, or cultures without manual stirring.
- Gentle Agitation - Ideal for delicate samples like cell cultures or fabric swatches, reducing damage or splashing.
- Hands-Free Operation - Allows continuous, unattended mixing—improving lab efficiency and freeing up personnel.
- Customizable Settings - Adjustable speed and timer let users tailor mixing to specific sample types and needs.
- Versatile Use - Suitable for a wide range of applications including dye mixing, sample incubation, chemical reaction enhancement, and microbial growth.
- Enhanced Reproducibility - Consistent shaking patterns and digital controls ensure repeatable results across experiments.
- Reduces Human Error - Automated operation minimizes variability and manual handling mistakes.
- Compact and Lab-Friendly - Takes up minimal space while accommodating multiple sample containers.
- Orbital Shaking Motion - Moves samples in a circular path for uniform and consistent mixing.
- Variable Speed Control - Adjustable shaking speed (typically 50–300 RPM) to suit different sample types.
- Digital Timer - Programmable run time for precise and repeatable operations.
- Flat Platform Design - Accommodates flasks, beakers, tubes, or trays with optional clamps or non-slip mats.
- LCD or LED Display (in advanced models) - Shows speed, time, and operating status clearly.
- Quiet Operation - Low-noise motor and stable base minimize vibration and disturbance in the lab.
- Overload Protection - Prevents motor damage from excessive weight or resistance.
- Compact and Durable Build - Designed to fit standard lab benches and withstand regular use.
- Versatile Capacity Options - Available in various sizes to handle different numbers and sizes of containers. User-Friendly Interface - Simple control panel for easy setup and operation.
Brand: Dunlin
Origin: Korea.
Maximum. load capacity (with platform) is 7.5kg
Support orbital and linear shaking
Fashion design of high strength tempered glass on the front panel
LED display for easy-reading of speed and time simultaneously
Digital speed control system and micro-computer control make stable running and prevent sample splashing.
Brushless DC motor is maintenance-free and provides long service life
Over-load and over-speed detection and protection
Supports both orbital shaking and linear shaking and easy to switch the shaking mode
Continuous operation and timed operation in range of 0-99h59min are available
Automatic alarm by time controller allows for unsupervised operation
A wide choice of platforms for various applications
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Laboratory Padder
Laboratory Padder
Mini Lab Dyeing Padder
- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Mini Lab Dyeing Padder
Laboratory hydro Extractor
Laboratory Hydro Extractor
Laboratory Hydro Extractor
- Centrifugal Water Extraction - Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
- Stainless Steel Inner Basket - Perforated drum holds fabric/yarn securely and allows water to drain efficiently.
- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System - Ensures the lid remains closed during operation for user safety.
- Quick Water Removal - Significantly reduces drying time by extracting up to 90–95% of water content.
- Low Noise and Vibration - Balanced design ensures quiet and stable operation.
- Efficient Water Removal - Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
- Saves Time and Energy - Cuts down the load on dryers and shortens total processing time in lab workflows.
- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
- User Safety - Safety lock prevents lid opening during operation, protecting the user.
- Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design - Ideal for lab environments with limited space.
- Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
Application scope of small dehydrator:
This dehydrator is a kind of small sample dehydration
experimental equipment with micro capacity
Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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Laboratory hydro Extractor
Hydraulic GSM Cutter
Hydraulic GSM Cutter
Hydraulic GSM Cutter
- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting - Robust construction ensures stability and extended service life.
- Safety Enhancement - Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample - Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample - Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM - Multiply the sample weight (in grams) by 100 to get GSM.
Hydraulic GSM Cutter
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
Digital hot plate-magnetic stirrer
- Magnetic Stirrer:
- Digital Display and Controls:
- Temperature Sensors:Â Â - Built-in or external probes (like a PT100 or thermocouple) for accurate temperature control.
- Precision and Control- Digital Interface: Allows accurate setting and monitoring of temperature and stirring speed.- Consistent Results: Ensures reproducibility in experiments and solution preparations.
- Efficient Mixing and Heating- Uniform Mixing: Magnetic stirring eliminates hotspots and ensures even distribution of solutes.- Simultaneous Operation: Ability to heat and stir at the same time improves efficiency.
- Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
- Versatility
- Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
- Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
- Time-Saving Speeds up preparation of solutions and reactions compared to manual stirring and separate heating. Would you like these benefits presented in a slide format or for a product brochure?
Fabric air permeability tester
Fabric Air Permeability Tester
Fabric air permeability tester
- Accurate Breathability Measurement - Precisely measures how breathable a fabric is, essential for comfort and performance.
- Supports Quality Control - Ensures consistent air permeability in fabric batches, critical for products like PPE, sportswear, and filters.
- Enhances Product Design - Helps in selecting or engineering fabrics with the right airflow properties for specific uses.
- Standard Compliance - Conforms to international testing standards (e.g., ASTM D737, ISO 9237), ensuring global credibility.
- Quick and Reliable Testing - Provides rapid results, increasing lab efficiency and production decision-making speed.
- Wide Material Compatibility - Suitable for woven, nonwoven, knitted fabrics, and even paper or coated materials.
- Improves Functional Performance - Helps optimize products for ventilation, moisture control, and thermal comfort.
- Reduces Product Failure - Identifies underperforming fabrics early, minimizing risks in high-performance applications.
- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
- Precise Test Head/Clamp - Provides an airtight seal to prevent air leakage and ensure accurate results.
- Adjustable Pressure Settings - Allows testing under various pressure drops (e.g., 10–2500 Pa), depending on fabric type.
- Automatic Airflow Measurement - Built-in sensors or flow meters capture airflow rate automatically for quick analysis.
- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
- Data Logging and Export - Some models include USB or software connectivity for storing and exporting test results.
- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ～ 4000Pa
2. Measurable air permeability: 1 ～ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ（mm）
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply：AC220V 50Hz 2KW
9.Weight：80Kg
10.Shape：1250×700×1250mm 
