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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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Stretch Recovery Tester Static Method
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Stretch Recovery Tester
- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
- The recovered length is measured after a set time.
Stretch Recovery Tester
Fabric flame retardant tester
Fabric Flame Retardant Tester
Fabric Flame Retardant Tester
- Sample Preparation: A fabric specimen is cut to specified dimensions and conditioned as per standard requirements.
- Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
- Ignition: A controlled flame is applied to the fabric for a predetermined time.
- Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
- Evaluation: Results are compared against standard criteria to determine compliance.
- Prepare the Sample
- Mount the Sample
- Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
- Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
- Observe and Measure - Start timing when flame is applied.
- Record the Results
- Compare with Standards
burning of flammable textile materials after ignition.
(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
Related standards
GB/T14644 ASTM D1230 CFR1610 etc.
Technical parameters
1. The spread of time:0 ~ 999.9S resolution 0.1S
2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c
3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
7. Studio size and outline size
Studio size:370mm×220mm×350mm
Outline size:375mm×245mm×478mm
8. Power supply:AC220V 50Hz 20W
9. Weight:18Kg
Fatigue tester for Elastic fabric
Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
- Remove and inspect - Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results - Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
HTHP Glycerin bath dyeing machine
HTHP Glycerin Bath Dyeing Machine
HTHP dyeing machine
- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
Fabric air permeability tester
Fabric Air Permeability Tester
Fabric air permeability tester
- Accurate Breathability Measurement - Precisely measures how breathable a fabric is, essential for comfort and performance.
- Supports Quality Control - Ensures consistent air permeability in fabric batches, critical for products like PPE, sportswear, and filters.
- Enhances Product Design - Helps in selecting or engineering fabrics with the right airflow properties for specific uses.
- Standard Compliance - Conforms to international testing standards (e.g., ASTM D737, ISO 9237), ensuring global credibility.
- Quick and Reliable Testing - Provides rapid results, increasing lab efficiency and production decision-making speed.
- Wide Material Compatibility - Suitable for woven, nonwoven, knitted fabrics, and even paper or coated materials.
- Improves Functional Performance - Helps optimize products for ventilation, moisture control, and thermal comfort.
- Reduces Product Failure - Identifies underperforming fabrics early, minimizing risks in high-performance applications.
- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
- Precise Test Head/Clamp - Provides an airtight seal to prevent air leakage and ensure accurate results.
- Adjustable Pressure Settings - Allows testing under various pressure drops (e.g., 10–2500 Pa), depending on fabric type.
- Automatic Airflow Measurement - Built-in sensors or flow meters capture airflow rate automatically for quick analysis.
- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
- Data Logging and Export - Some models include USB or software connectivity for storing and exporting test results.
- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ～ 4000Pa
2. Measurable air permeability: 1 ～ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ（mm）
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply：AC220V 50Hz 2KW
9.Weight：80Kg
10.Shape：1250×700×1250mm 
Orbital Shaker Machine
Orbital Shaker Machine
Orbital Shaker Machine
- Orbital Motion - Provides a smooth circular shaking pattern, ideal for gentle mixing without foaming or splashing.
- Adjustable Speed Control - Speed typically ranges from 50 to 300 RPM, depending on the model and application.
- Timer Function - Allows users to set shaking time from minutes to hours for precise control of experiments.
- Platform with Clamps or Mats - Holds flasks, beakers, test tubes, or trays securely during operation.
- Digital Display (in advanced models) - Shows speed and time settings for accurate and repeatable performance.
- Variable Capacity - Available in sizes to accommodate different lab needs—from a few samples to dozens.
- Quiet Operation - Designed for minimal vibration and noise during continuous use.
- Uniform Mixing - Ensures even distribution of dyes, chemicals, or cultures without manual stirring.
- Gentle Agitation - Ideal for delicate samples like cell cultures or fabric swatches, reducing damage or splashing.
- Hands-Free Operation - Allows continuous, unattended mixing—improving lab efficiency and freeing up personnel.
- Customizable Settings - Adjustable speed and timer let users tailor mixing to specific sample types and needs.
- Versatile Use - Suitable for a wide range of applications including dye mixing, sample incubation, chemical reaction enhancement, and microbial growth.
- Enhanced Reproducibility - Consistent shaking patterns and digital controls ensure repeatable results across experiments.
- Reduces Human Error - Automated operation minimizes variability and manual handling mistakes.
- Compact and Lab-Friendly - Takes up minimal space while accommodating multiple sample containers.
- Orbital Shaking Motion - Moves samples in a circular path for uniform and consistent mixing.
- Variable Speed Control - Adjustable shaking speed (typically 50–300 RPM) to suit different sample types.
- Digital Timer - Programmable run time for precise and repeatable operations.
- Flat Platform Design - Accommodates flasks, beakers, tubes, or trays with optional clamps or non-slip mats.
- LCD or LED Display (in advanced models) - Shows speed, time, and operating status clearly.
- Quiet Operation - Low-noise motor and stable base minimize vibration and disturbance in the lab.
- Overload Protection - Prevents motor damage from excessive weight or resistance.
- Compact and Durable Build - Designed to fit standard lab benches and withstand regular use.
- Versatile Capacity Options - Available in various sizes to handle different numbers and sizes of containers. User-Friendly Interface - Simple control panel for easy setup and operation.
Brand: Dunlin
Origin: Korea.
Maximum. load capacity (with platform) is 7.5kg
Support orbital and linear shaking
Fashion design of high strength tempered glass on the front panel
LED display for easy-reading of speed and time simultaneously
Digital speed control system and micro-computer control make stable running and prevent sample splashing.
Brushless DC motor is maintenance-free and provides long service life
Over-load and over-speed detection and protection
Supports both orbital shaking and linear shaking and easy to switch the shaking mode
Continuous operation and timed operation in range of 0-99h59min are available
Automatic alarm by time controller allows for unsupervised operation
A wide choice of platforms for various applications
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Steam Soaping machine
Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
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