Card Winding Machine
Card Winding Machine
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    Card Winding Machine
    Card Winding Machine
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    Card winding machine

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    Card Winding Machine

    Card Winding Machine

    Card Winding Machine

     

    A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.

     

    Purpose Card Winding Machine:

    To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.

     

    Applications Card Winding Machine:

    Yarn dyeing labs

    R&D and sample development

    Display or swatch card preparation

    Yarn shade catalog creation

     

    Working Principle Card Winding Machine:

    The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card.

    The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.

     

    Benefits of Card Winding Machine:

    Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation.

    Ideal for Sampling – Perfect for creating lab dye samples, color cards, and swatches.

    Time-Saving – Automates a manual process, increasing efficiency.

     

    Low Yarn Waste – Allows controlled use of small yarn amounts for trials.

    Supports Various Yarn Types – Can handle cotton, polyester, blends, and fancy yarns.

     

    Features of Card Winding Machine:

    Adjustable Winding Tension – Maintains constant tension to prevent yarn breakage.

    Speed Control – Variable winding speed for different yarn types and applications.

    Card Size Compatibility – Supports multiple card sizes and formats.

    Precision Traverse System- Ensures neat layer formation without overlapping.

    Compact Design – Table-top or stand-mounted; suitable for labs or sample rooms.

     

    How to Use a Card Winding Machine:

    Prepare the Yarn Source – Place the yarn cone or bobbin on the yarn holder. – Thread the yarn through the tensioner and guide system. Insert the Card – Mount the empty card or board onto the winding platform/clamp securely.

     

    Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size.

    Start the Machine – Turn on the power and begin winding; monitor the yarn flow and tension.

    Monitor the Winding – Ensure yarn is winding evenly and smoothly across the card.

     

    Stop the Machine – Once the desired coverage or length is reached, stop the machine.

    Remove the Card – Carefully take out the wound card and trim any loose yarn ends.

    Label or Store – Label for testing or sample purposes as needed.

     

    Maintenance Tips for Card Winding Machine:

    Daily:

    ☐ Clean yarn guides and tensioners

    ☐ Wipe down the machine to remove dust or lint

    ☐ Check for smooth yarn feeding

     

    Weekly:

    ☐ Lubricate moving parts if required

    ☐ Inspect tension device and traverse system for wear

    ☐ Test speed control and motor function

     

    Monthly:

    ☐ Tighten all screws, knobs, and clamps

    ☐ Inspect electrical parts and connections

    ☐ Clean internal components if accessible

     

    Safety Tips:

    ☐ Keep fingers away from moving yarn and parts during operation

    ☐ Do not exceed machine speed limits for delicate yarns

    ☐ Ensure proper grounding of the machine

    ☐ Always power off before cleaning or adjusting settings

    ☐ Wear snug clothing to avoid yarn entanglement

     

    Product description
    Color Card Winding Machine applies to a number of brass wire, yarn,
    while according to technological requirements on winding type with quantitative,
    bound, for yarn user optional color, contrast and testing purposes.
    It is a professional new product designed to give a variety of sample cards.
    Specification
    Model FH-25
    Color card winding machine
    Voltage 220V 50HZ one phase
    Color White
    Dimensions L1100xW600xH800(mm)
    Paper color card size According to custom-made Piece Within 25 pieces
    Power 15w
    Weight 30kgs

    We could make special type according to the customers request.

    Card Winding Machine

    Card Winding Machine

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    Oscillation Type Water Bath Dyeing Machine

    water bath/Shaker bath Dyeing machine

    An Oscillation Type Water Bath Dyeing Machine is a laboratory apparatus designed for dyeing and washing textile samples under controlled temperature conditions. It combines a heated water bath with an oscillating mechanism to ensure uniform dye penetration and consistent coloration across fabric or yarn samples.   Key Features of Oscillation Type Water Bath Dyeing Machine - Oscillating Mechanism: Provides back-and-forth movement to agitate the dye solution, ensuring even contact between the dye and the textile sample.- Multiple Beaker Capacity: Typically accommodates 12 to 24 beakers, allowing simultaneous processing of multiple samples under identical or varied conditions.   - Digital Temperature Control: Maintains precise temperature settings, usually up to 99°C, suitable for various dyeing processes including atmospheric dyeing, scouring, and bleaching.- Adjustable Oscillation Speed: Offers variable speed settings, commonly ranging from 50 to 200 cycles per minute, to accommodate different fabric types and dyeing requirements. - Programmable Settings: Advanced models come with programmable controllers, allowing users to set and save multiple dyeing protocols for repeatability and efficiency. Durable Construction: Constructed with high-quality stainless steel (e.g., SUS304), ensuring resistance to corrosion and longevity even under rigorous laboratory conditions.   ✅ Benefits of Oscillation Type Water Bath Dyeing Machine - Uniform Dyeing Results: The oscillation mechanism ensures consistent dye penetration, reducing the risk of uneven coloration and enhancing the reproducibility of results.- Efficiency in Sample Processing: The ability to process multiple samples simultaneously accelerates laboratory workflows and facilitates comparative studies.   - Versatility: Suitable for a range of applications including dyeing, washing, scouring, bleaching, and fastness testing across various textile materials.- Energy and Resource Conservation: Designed for low liquor ratios (e.g., 1:5 to 1:20), these machines minimize water and chemical usage, promoting sustainable laboratory practices.   - Enhanced Safety and Cleanliness: Enclosed beaker systems reduce the risk of spills and exposure to chemicals, ensuring a safer laboratory environment.   Typical Applications of Oscillation Type Water Bath Dyeing Machine - Textile Research and Development: Ideal for developing and testing new dye formulations and processes on a small scale before scaling up to production levels. Quality Control: Used in quality assurance laboratories to assess color fastness, dye uptake, and other critical parameters of textile products.- Educational Purposes: Serves as a practical tool in academic settings for teaching dyeing principles and techniques. In summary, the Oscillation Type Water Bath Dyeing Machine is an essential tool in textile laboratories, offering precise control over dyeing parameters, improving efficiency, and ensuring high-quality, reproducible results across various textile materials.   Features of Oscillation Type Water Bath Dyeing Machine:
    1. Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
    2. Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
     
    1. Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
    2. Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
     
    1. Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
    2. Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
     
    1. Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
    2. Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
    3. Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
    4. Quiet and Stable Performance
    Engineered for smooth, vibration-free operation in laboratory conditions.     Oscillation Type Dyeing Machine Brand: DUNLIN Model:DL-D24 Origin: China Pot Capacity:24 Pot , 250ml SS Beaker Heating Mode: Electric heating Heating Medium: Water/ glycerin Heating Power: 3 Kw Temperature Range: RT- 99℃/250℃ Liquor Ratio: 1:5-:20 Thermostat Tiime:0~99min Oscillation: Speed:50-200rpm Oscillation Range: 40±3mm Power supply: 1∮AC 220V 50/60HZ Dimensions (LxWxH): 880×420×330mm Oscillation Type Dyeing Machine Dunlin price in Bangladesh Oscillation Type Dyeing Machine Dunlin in textile Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Oscillation Type Dyeing Machine Dunlin price in Bangladesh
    Oscillation Type Water Bath Dyeing Machine

    water bath/Shaker bath Dyeing machine

    Oscillation Type Dyeing Machine
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    Spray Rating Tester
    Spray Rating Tester

    Spray Rating Tester

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    Spray Rating Tester

    Spray Rating Tester

    Spray Rating Tester

      The Spray Rating Tester is a textile testing instrument used to evaluate the water resistance or water repellency of fabric surfaces. It measures how well a fabric can resist wetting when exposed to a controlled spray of water, helping assess its performance in rain or damp conditions.   Purpose of Spray Rating Tester - To assess surface wetting resistance of textiles. - Commonly used for outdoor clothing, rainwear, tents, and performance fabrics.   Working Principle of Spray Rating Tester - A fabric specimen is mounted at a 45° angle. - Water is sprayed from a standard nozzle for a specific time. - After spraying, the fabric is visually rated based on the appearance of water drops and wetting.   Key Components of Spray Rating Tester - Spray Nozzle: Delivers a consistent, standard water spray. - Funnel & Reservoir: Controls the flow and volume of water. - Specimen Holder: Positions the fabric at a 45° angle. - Spray Stand: Ensures accurate nozzle height and positioning.   Standards Used of Spray Rating Tester - AATCC 22 - ISO 4920 - BS EN 24920   Applications of Spray Rating Tester - Rainwear and water-resistant textiles. - Quality control in fabric finishing. - R&D for performance apparel.   Benefits of Spray Rating Tester:
    1. Quick and Simple Evaluation - Offers a fast way to assess fabric water repellency without complex setup.
    2. Standardized Testing- Complies with AATCC 22 and ISO 4920, ensuring globally accepted results.
    3. Cost-Effective- Low maintenance and no power requirement make it economical for routine lab use.
     
    1. Improves Fabric Performance - Helps manufacturers develop or improve water-resistant textiles.
    2. Non-Destructive Test - Does not damage the fabric, allowing for additional tests on the same sample.
    3. Visual Grading- Easy to interpret using a standard spray rating chart (0 to 100 scale).
    4. Supports Quality Control - Detects finish degradation or variation in water-repellent treatments.
    5. Portable and Compact- Lightweight design allows easy use in various lab or field settings.
      Features of Spray Rating Tester:
    1. Standardized Spray Nozzle - Delivers consistent water spray per AATCC and ISO specifications.
    2. 45° Specimen Mounting Angle - Ensures uniform test setup for accurate and repeatable results.
    3. Stainless Steel or Aluminum Frame - Corrosion-resistant and durable for long-term use with water exposure.
     
    1. Water Reservoir and Funnel System - Provides precise water volume (usually 250 ml) for each test.
    2. Graduated Spray Stand- Fixed height (150 mm above specimen) for controlled spray impact.
    3. Detachable Specimen Holder- Easy loading and removal of fabric samples.
    4. Compact and Lightweight Design - Portable and convenient for both lab and field testing.
    5. No Electricity Required - Fully manual operation increases reliability and reduces operating costs.
      How to Use Spray Rating Tester:
    1. Prepare the Sample - Cut fabric to standard size (usually 180 × 180 mm). - Condition the sample if required (21°C, 65% RH for 24 hours).
    2. Mount the Fabric - Place the fabric on the specimen holder at a 45° angle.
    3. Fill the Reservoir - Pour 250 ml of distilled water into the upper funnel.
     
    1. Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
    2. Inspect the Fabric - After spraying, visually assess the water beading or penetration on the surface.
    3. Rate the Sample - Compare the fabric’s wetting pattern with the standard spray rating chart: - 100 = No sticking/wetting - 90–50 = Partial wetting - 0 = Complete wetting
    4. Record the Rating - Document the spray rating for quality control or reporting.
      Spray Rating Tester, Water Repellency Tester Spray Reting Tester [Scope of application]: Used for the determination of moisture resistance (wetting grade) of various fabrics which have been or have not been treated with water resistance or water repellency. [related standards]: GB/T4745 ISO4920 AATCC22 JISL1092 etc. [technical parameters]: 1. Glass funnel:150 x 150 (capacity 500ml) 2. Specimen placement angle:The level is 45 degrees. 3. Distance from nozzle to sample center:150mm 4. Specimen diameter:Ф150mm 5. Size of water receiving pan:500×400×30mm 6. Matching measuring cups:500ml 7, size 500 x 400 x 500mm 8. Instrument weight:5Kg
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    Cone Yarn Dyeing Machine
    Cone Yarn Dyeing Machine

    Cone yarn Dyeing machine

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    Cone Yarn Dyeing Machine

    Cone Yarn Dyeing Machine

      A Cone Yarn Dyeing Machine is an industrial machine used for dyeing yarn wound on perforated cones. It allows dye liquor to flow through the yarn packages under pressure and temperature, ensuring deep and uniform color penetration. A Production Cone Yarn Dyeing Machine is a large-capacity, high-efficiency machine designed for dyeing yarns wound on cones in bulk. It's essential in commercial textile operations where consistent shade, penetration, and process repeatability are critical.     Purpose of Cone Yarn Dyeing Machine: To dye large batches of yarn cones efficiently and consistently.   Key Components: Dyeing Vessel:   - A vertical or horizontal pressure vessel made of stainless steel (SS 316/304), designed to withstand high pressure and temperature. Yarn Carrier (Spindles):   - Holds multiple cones arranged on perforated spindles allowing dye to pass through. Circulation Pump:  - Forces dye liquor through yarn in inward and/or outward flow for thorough penetration. Heat Exchanger: - Heats dye bath using steam or thermal fluid, with precise control.   Control System (PLC): - Fully automated for setting temperature profile, flow direction, timing, and rinsing cycles. Liquor Tanks & Valves: - For preparation, dosing, and circulation of dyes, chemicals, and water.   Working Cycle: Loading: Cones are placed on carriers and loaded into the machine. Liquor Preparation: Dye and auxiliaries mixed in a separate tank or directly. Dyeing: Liquor is circulated through cones under set temperature and pressure. Rinsing & Soaping: Post-dyeing cleaning and neutralization cycles. Cooling & Unloading: Bath cooled; cones unloaded for hydro extraction.   Production Capacity: Varies from 5 kg lab models to over 1000 kg per batch in industrial setups.   How to Use Production Cone Yarn Dyeing Machine: Preparation: - Inspect the machine for cleanliness and proper function. - Prepare dye liquor by mixing dyes and auxiliaries according to recipe. Loading Yarn: - Place yarn cones evenly on perforated spindles/carriers. - Load the carriers into the dyeing vessel securely.     Set Parameters: - Input dyeing parameters on the control panel (temperature, time, flow direction, pressure). Start Dyeing Cycle: - Begin liquor circulation and heating. - Monitor temperature and pressure for stability. Flow Control: - Switch between inward and outward liquor flow as programmed to ensure uniform dyeing. Rinsing & Soaping: - After dyeing, run rinse cycles to remove unfixed dye and chemicals.  - Soaping cycle if required for color fixation.   Cooling:  - Lower temperature gradually to avoid thermal shock. Unloading: - After the cycle completes, safely open the vessel.  - Remove dyed cones and transfer for hydro-extraction or drying. Cleaning: - Clean the vessel and filters for the next batch. Tips: Always check for uniform loading to avoid uneven dyeing.   Applications of Cone Yarn Dyeing Machine: Used in yarn dyeing mills for cotton, polyester, viscose, and blended yarns. Ideal for commercial-scale dyeing before weaving or knitting.   Working Principle: Yarn cones are stacked on spindles inside a dyeing vessel. Dye liquor is pumped through the cones (inward or outward flow). Temperature, pressure, and time are controlled digitally for accurate dyeing.   Benefits of Cone Yarn Dyeing Machine: Uniform Dye Penetration - Ensures even color across the entire yarn cone. High Productivity - Capable of dyeing multiple cones simultaneously. Efficient Dye Utilization - Recycles dye liquor to reduce waste and cost. Energy & Water Saving - Optimized cycles lower water, steam, and chemical usage. Consistent Quality - Controlled temperature and pressure ensure repeatable results. Suitable for Various Yarns - Handles cotton, polyester, viscose, acrylic, and blends.   Features of Cone Yarn Dyeing Machine: High-Pressure Dyeing Vessel - Made from stainless steel for durability and corrosion resistance. Inward/Outward Flow System - Alternating flow ensures full yarn coverage. Automatic Controls - PLC or digital panel for temperature, time, and pressure settings. Heat Recovery System (optional) - Saves energy by recycling heat from spent liquor.   Safety Mechanisms - Includes pressure relief valves and auto-locking lids. Multiple Carrier Sizes - Supports various bobbin sizes and production capacities. Follow safety procedures due to high pressure and temperature. Use proper protective equipment when handling chemicals.   Safety Tips for Production Cone Yarn Dyeing Machine: Always wear appropriate PPE (gloves, goggles, apron) when handling dyes and chemicals. Ensure the dyeing vessel lid is securely locked before starting the machine. Do not open the vessel while it is pressurized or hot. Follow emergency shutdown procedures if abnormal noise, leaks, or pressure occur. Keep the workspace clean and free of slip hazards from spilled liquids. Regularly inspect safety valves and pressure gauges for proper function. Train operators on emergency response and chemical handling protocols.   Maintenance Tips: Clean the dyeing vessel and filters after each batch to prevent residue build-up. Regularly check and lubricate moving parts like pumps and valves. Inspect seals and gaskets to avoid leaks under pressure. Calibrate temperature and pressure sensors periodically. Check electrical panels and control systems for damage or loose connections. Schedule preventive maintenance as recommended by the manufacturer.     Production Cone Yarn Dyeing Machine Safety Checklist ☐ Wear PPE (gloves, goggles, apron) during operation ☐ Ensure vessel lid is securely locked before starting ☐ Never open vessel when pressurized or hot ☐ Follow emergency shutdown procedures if issues arise ☐ Keep floor clean and dry around machine ☐ Regularly inspect safety valves and pressure gauges ☐ Train operators on emergency and chemical handling     Maintenance Checklist ☐ Clean vessel and filters after each batch ☐ Lubricate pumps, valves, and moving parts regularly ☐ Inspect seals and gaskets for wear or leaks ☐ Calibrate temperature an   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
     
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
     
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Cone Yarn Dyeing Machine

      Cone Yarn Dyeing Machine

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