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Card winding machine
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Card Winding Machine
Card Winding Machine
A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.
Purpose Card Winding Machine:
To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.
Applications Card Winding Machine:
Yarn dyeing labs
R&D and sample development
Display or swatch card preparation
Yarn shade catalog creation
Working Principle Card Winding Machine:
The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card.
The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.
Benefits of Card Winding Machine:
Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation.
Ideal for Sampling – Perfect for creating lab dye samples, color cards, and swatches.
Time-Saving – Automates a manual process, increasing efficiency.
Low Yarn Waste – Allows controlled use of small yarn amounts for trials.
Supports Various Yarn Types – Can handle cotton, polyester, blends, and fancy yarns.
Features of Card Winding Machine:
Adjustable Winding Tension – Maintains constant tension to prevent yarn breakage.
Speed Control – Variable winding speed for different yarn types and applications.
Card Size Compatibility – Supports multiple card sizes and formats.
Precision Traverse System- Ensures neat layer formation without overlapping.
Compact Design – Table-top or stand-mounted; suitable for labs or sample rooms.
How to Use a Card Winding Machine:
Prepare the Yarn Source – Place the yarn cone or bobbin on the yarn holder. – Thread the yarn through the tensioner and guide system. Insert the Card – Mount the empty card or board onto the winding platform/clamp securely.
Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size.
Start the Machine – Turn on the power and begin winding; monitor the yarn flow and tension.
Monitor the Winding – Ensure yarn is winding evenly and smoothly across the card.
Stop the Machine – Once the desired coverage or length is reached, stop the machine.
Remove the Card – Carefully take out the wound card and trim any loose yarn ends.
Label or Store – Label for testing or sample purposes as needed.
Maintenance Tips for Card Winding Machine:
Daily:
☐ Clean yarn guides and tensioners
☐ Wipe down the machine to remove dust or lint
☐ Check for smooth yarn feeding
Weekly:
☐ Lubricate moving parts if required
☐ Inspect tension device and traverse system for wear
☐ Test speed control and motor function
Monthly:
☐ Tighten all screws, knobs, and clamps
☐ Inspect electrical parts and connections
☐ Clean internal components if accessible
Safety Tips:
☐ Keep fingers away from moving yarn and parts during operation
☐ Do not exceed machine speed limits for delicate yarns
☐ Ensure proper grounding of the machine
☐ Always power off before cleaning or adjusting settings
☐ Wear snug clothing to avoid yarn entanglement
Product description
Color Card Winding Machine applies to a number of brass wire, yarn,
while according to technological requirements on winding type with quantitative,
bound, for yarn user optional color, contrast and testing purposes.
It is a professional new product designed to give a variety of sample cards.
Specification
Model FH-25
Color card winding machine
Voltage 220V 50HZ one phase
Color White
Dimensions L1100xW600xH800(mm)
Paper color card size According to custom-made Piece Within 25 pieces
Power 15w
Weight 30kgs
We could make special type according to the customers request.
Card Winding Machine
Shipping & Delivery
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| Weight | 250 g |
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- Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
- Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
Scope of application
It is used to measure the stiffness of cotton,
wool, silk, linen, chemical fibers and other woven fabrics,
knitted fabrics, general nonwovens, coated fabrics, etc.
It is also suitable for measuring the stiffness of paper,
leather, film and other flexible materials.
Relevant Standards
GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc.
[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
16. Host weight:20kg 
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- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
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