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Automatic Bobbin Hydro extractor
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Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor
An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.
Purpose of Automatic Bobbin Hydro extractor:
To dewater dyed yarn bobbins quickly and efficiently before final drying.
Applications of Automatic Bobbin Hydro extractor:
Textile dye houses
Cone and bobbin dyeing units
Pre-drying in yarn processing
Working Principle of Automatic Bobbin Hydro extractor:
Dyed bobbins are loaded into perforated baskets.
The machine spins rapidly, forcing water outwards and draining it away.
Automatic controls manage cycle time, speed, and safety functions.
Benefits of Automatic Bobbin Hydro extractor:
Fast Water Removal – Greatly reduces moisture content before drying, saving energy.
Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.
Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.
Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.
Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.
Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.
Features of Automatic Bobbin Hydro extractor:
High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.
PLC or Digital Controller – For setting speed, time, and safety interlocks.
Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.
Automatic Lid Locking System – Ensures safety during operation.
Efficient Drainage System – Quickly removes expelled water to drain line.
Vibration-Free Design – Balanced system reduces noise and mechanical wear.
How to Use Automatic Bobbin Hydro extractor:
Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.
Load the Machine – Open the lid and place bobbins evenly inside the perforated drum. – Avoid overloading to maintain balance during spinning.
Close and Lock Lid – Securely close the lid; the automatic locking system will engage.
Set Parameters- Use the control panel to set spinning speed and time according to yarn type.
Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.
Monitor Operation – The machine runs, extracting water by centrifugal force.
Cycle Completion – After the set time, the machine slows down and stops automatically.
Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.
Clean the Machine – Remove any residual water or lint from the drum after use.
Maintenance Tips for Automatic Bobbin Hydro extractor:
Daily:
☐ Clean the drum and interior to remove lint and water residues
☐ Check lid locking mechanism for smooth operation
☐ Inspect drain pipes for clogging
Weekly:
☐ Lubricate moving parts as per manufacturer instructions
☐ Inspect belt or motor coupling for wear
☐ Test safety interlocks and emergency stop
Monthly:
☐ Check electrical wiring and control panel for damage
☐ Balance drum if vibrations are noticeable
☐ Tighten all bolts and fasteners
Safety Tips:
☐ Always ensure the lid is properly locked before starting
☐ Do not overload the drum to avoid imbalance and damage
☐ Keep hands and loose clothing clear of moving parts
☐ Use emergency stop in case of abnormal noise or vibration
☐ Turn off power before cleaning or maintenance
Automatic Bobbin Hydro extractor
Maintenance Checklist
Daily:
☐ Clean drum and interior from lint & water
☐ Check lid locking mechanism
☐ Inspect drain pipes for clogging
Weekly:
☐ Lubricate moving parts as per manual
☐ Inspect belt/motor coupling for wear
☐ Test safety interlocks & emergency stop
Monthly:
☐ Check electrical wiring and control panel
☐ Balance drum if vibration occurs
☐ Tighten bolts and fasteners
Safety Checklist
☐ Confirm lid is locked before operation
☐ Avoid overloading drum
☐ Keep hands & loose clothing away from moving parts
☐ Use emergency stop if needed
☐ Power off before cleaning or maintenance
TECHNICAL DATA OF THE MACHINE
- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel “U” type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
Automatic Bobbin Hydro extractor
Shipping & Delivery
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0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
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- Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
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- Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
- Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
- Remove the Cone - Carefully remove the finished cone and load a new one if needed.
- Clean and Shut Down - Turn off the machine and clean any thread residue after use.
- Always Use Safety Guards - Ensure all protective covers are in place before operation.
- Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
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- Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
- Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
- Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
- Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
- Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
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- Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
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- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
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- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
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- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
Scope of application
It is used to measure the stiffness of cotton,
wool, silk, linen, chemical fibers and other woven fabrics,
knitted fabrics, general nonwovens, coated fabrics, etc.
It is also suitable for measuring the stiffness of paper,
leather, film and other flexible materials.
Relevant Standards
GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc.
[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
16. Host weight:20kg 
Sample Cone Yarn Dyeing machine
Sample Cone Yarn Dyeing Machine
Sample Cone Yarn Dyeing Machine
- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel "U" type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
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