Card winding machine
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Card Winding Machine

Card Winding Machine
A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.
Purpose Card Winding Machine:
To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.
Applications Card Winding Machine:
Yarn dyeing labs
R&D and sample development
Display or swatch card preparation
Yarn shade catalog creation
Working Principle Card Winding Machine:
The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card.
The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.
Benefits of Card Winding Machine:
Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation.
Ideal for Sampling – Perfect for creating lab dye samples, color cards, and swatches.
Time-Saving – Automates a manual process, increasing efficiency.
Low Yarn Waste – Allows controlled use of small yarn amounts for trials.
Supports Various Yarn Types – Can handle cotton, polyester, blends, and fancy yarns.
Features of Card Winding Machine:
Adjustable Winding Tension – Maintains constant tension to prevent yarn breakage.
Speed Control – Variable winding speed for different yarn types and applications.
Card Size Compatibility – Supports multiple card sizes and formats.
Precision Traverse System- Ensures neat layer formation without overlapping.
Compact Design – Table-top or stand-mounted; suitable for labs or sample rooms.
How to Use a Card Winding Machine:
Prepare the Yarn Source – Place the yarn cone or bobbin on the yarn holder. – Thread the yarn through the tensioner and guide system. Insert the Card – Mount the empty card or board onto the winding platform/clamp securely.
Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size.
Start the Machine – Turn on the power and begin winding; monitor the yarn flow and tension.
Monitor the Winding – Ensure yarn is winding evenly and smoothly across the card.
Stop the Machine – Once the desired coverage or length is reached, stop the machine.
Remove the Card – Carefully take out the wound card and trim any loose yarn ends.
Label or Store – Label for testing or sample purposes as needed.
Maintenance Tips for Card Winding Machine:
Daily:
☐ Clean yarn guides and tensioners
☐ Wipe down the machine to remove dust or lint
☐ Check for smooth yarn feeding
Weekly:
☐ Lubricate moving parts if required
☐ Inspect tension device and traverse system for wear
☐ Test speed control and motor function
Monthly:
☐ Tighten all screws, knobs, and clamps
☐ Inspect electrical parts and connections
☐ Clean internal components if accessible
Safety Tips:
☐ Keep fingers away from moving yarn and parts during operation
☐ Do not exceed machine speed limits for delicate yarns
☐ Ensure proper grounding of the machine
☐ Always power off before cleaning or adjusting settings
☐ Wear snug clothing to avoid yarn entanglement
We could make special type according to the customers request.

Card Winding Machine
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Spray Rating Tester
Spray Rating Tester

Spray Rating Tester
- Quick and Simple Evaluation - Offers a fast way to assess fabric water repellency without complex setup.
- Standardized Testing- Complies with AATCC 22 and ISO 4920, ensuring globally accepted results.
- Cost-Effective- Low maintenance and no power requirement make it economical for routine lab use.
- Improves Fabric Performance - Helps manufacturers develop or improve water-resistant textiles.
- Non-Destructive Test - Does not damage the fabric, allowing for additional tests on the same sample.
- Visual Grading- Easy to interpret using a standard spray rating chart (0 to 100 scale).
- Supports Quality Control - Detects finish degradation or variation in water-repellent treatments.
- Portable and Compact- Lightweight design allows easy use in various lab or field settings.
- Standardized Spray Nozzle - Delivers consistent water spray per AATCC and ISO specifications.
- 45° Specimen Mounting Angle - Ensures uniform test setup for accurate and repeatable results.
- Stainless Steel or Aluminum Frame - Corrosion-resistant and durable for long-term use with water exposure.
- Water Reservoir and Funnel System - Provides precise water volume (usually 250 ml) for each test.
- Graduated Spray Stand- Fixed height (150 mm above specimen) for controlled spray impact.
- Detachable Specimen Holder- Easy loading and removal of fabric samples.
- Compact and Lightweight Design - Portable and convenient for both lab and field testing.
- No Electricity Required - Fully manual operation increases reliability and reduces operating costs.
- Prepare the Sample - Cut fabric to standard size (usually 180 × 180 mm). - Condition the sample if required (21°C, 65% RH for 24 hours).
- Mount the Fabric - Place the fabric on the specimen holder at a 45° angle.
- Fill the Reservoir - Pour 250 ml of distilled water into the upper funnel.
- Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
- Inspect the Fabric - After spraying, visually assess the water beading or penetration on the surface.
- Rate the Sample - Compare the fabric’s wetting pattern with the standard spray rating chart: - 100 = No sticking/wetting - 90–50 = Partial wetting - 0 = Complete wetting
- Record the Rating - Document the spray rating for quality control or reporting.
Spray Reting Tester
[Scope of application]:
Used for the determination of moisture resistance (wetting grade) of various fabrics
which have been or have not been treated with water resistance or water repellency.
[related standards]:
GB/T4745 ISO4920 AATCC22 JISL1092 etc.
[technical parameters]:
1. Glass funnel:150 x 150 (capacity 500ml)
2. Specimen placement angle:The level is 45 degrees.
3. Distance from nozzle to sample center:150mm
4. Specimen diameter:Ф150mm
5. Size of water receiving pan:500×400×30mm
6. Matching measuring cups:500ml
7, size 500 x 400 x 500mm
8. Instrument weight:5Kg Cone yarn Dyeing machine
Cone Yarn Dyeing Machine

Cone Yarn Dyeing Machine
- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel "U" type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
High speed hard winding machine
High Speed Hard Winding Machine

High Speed Hard Winding Machine
- Increased Productivity - High-speed operation reduces winding time significantly.
- Consistent Package Quality - Ensures uniform and firm yarn packages ideal for further processing.
- Reduced Yarn Breakage - Precise tension control minimizes yarn damage during winding.
- Versatility - Handles different types of yarns including delicate and coarse fibers.
- User-Friendly Operation - Simple controls and automation reduce operator fatigue.
- Improved Efficiency - Automatic package build-up reduces manual adjustments.
- Space Saving - Compact design fits well in production lines and labs.
- Set Up the Machine - Switch on the power and check all safety guards.
- Load Yarn - Thread the yarn through tension guides and eyelets as per the manual.
- Adjust Tension - Set tension according to yarn type to avoid slack or breakage.
- Place Empty Cone/Package - Mount the empty cone or package holder securely.
- Start Winding- Press the start button; machine will begin winding at set speed.
- Monitor the Process - Observe yarn package build-up and make adjustments if necessary.
- Stop and Remove Package - Once winding is complete, stop the machine and remove the yarn package carefully.
- Maintenance - Clean the machine regularly and lubricate moving parts as needed.
- High-Speed Operation - Capable of winding yarns at fast speeds (up to 3000 RPM) to boost productivity.
- Precise Tension Control - Adjustable tension mechanism to prevent yarn breakage and ensure tight winding.
- Automatic Package Formation - Uniform, firm package build-up for consistent yarn quality.
- Versatile Yarn Compatibility - Suitable for cotton, polyester, wool, and blended yarns.
- User-Friendly Interface - Easy controls with digital or analog panels for speed and tension adjustment.
- Robust Construction - Durable stainless steel or metal frame for long-term reliability.
- Safety Features - Includes emergency stop buttons and yarn break sensors.
- Compact Design - Space-saving structure ideal for labs and production floors.
- Low Maintenance - Designed for easy cleaning and minimal upkeep.

High Speed Hard Winding Machine
Perspiration Tester
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Perspiration Tester
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.

Perspiration Tester
IR Dyeing Machine Dunlin
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IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree

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Automatic Bobbin Hydro extractor

Automatic Bobbin Hydro extractor
- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel "U" type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.

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