Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor

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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

     

    An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.

     

    Purpose of Automatic Bobbin Hydro extractor:

    To dewater dyed yarn bobbins quickly and efficiently before final drying.

     

    Applications of Automatic Bobbin Hydro extractor:

    Textile dye houses

    Cone and bobbin dyeing units

    Pre-drying in yarn processing

     

    Working Principle of Automatic Bobbin Hydro extractor:

    Dyed bobbins are loaded into perforated baskets.

    The machine spins rapidly, forcing water outwards and draining it away.

    Automatic controls manage cycle time, speed, and safety functions.

     

    Benefits of Automatic Bobbin Hydro extractor:

    Fast Water Removal – Greatly reduces moisture content before drying, saving energy.

    Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.

    Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.

    Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.

     

    Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.

    Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.

     

    Features of Automatic Bobbin Hydro extractor:

    High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.

    PLC or Digital Controller – For setting speed, time, and safety interlocks.

    Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.

    Automatic Lid Locking System – Ensures safety during operation.

     

    Efficient Drainage System – Quickly removes expelled water to drain line.

    Vibration-Free Design – Balanced system reduces noise and mechanical wear.

     

    How to Use Automatic Bobbin Hydro extractor:

    Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.

    Load the Machine – Open the lid and place bobbins evenly inside the perforated drum.     – Avoid overloading to maintain balance during spinning.

     

    Close and Lock Lid – Securely close the lid; the automatic locking system will engage.

     

    Set Parameters- Use the control panel to set spinning speed and time according to yarn type.

    Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.

    Monitor Operation – The machine runs, extracting water by centrifugal force.

     

    Cycle Completion – After the set time, the machine slows down and stops automatically.

    Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.

    Clean the Machine – Remove any residual water or lint from the drum after use.

     

    Maintenance Tips for Automatic Bobbin Hydro extractor:

    Daily:

    ☐ Clean the drum and interior to remove lint and water residues

    ☐ Check lid locking mechanism for smooth operation

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manufacturer instructions

    ☐ Inspect belt or motor coupling for wear

    ☐ Test safety interlocks and emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel for damage

    ☐ Balance drum if vibrations are noticeable

    ☐ Tighten all bolts and fasteners

     

    Safety Tips:

    ☐ Always ensure the lid is properly locked before starting

    ☐ Do not overload the drum to avoid imbalance and damage

    ☐ Keep hands and loose clothing clear of moving parts

    ☐ Use emergency stop in case of abnormal noise or vibration

    ☐ Turn off power before cleaning or maintenance

     

    Automatic Bobbin Hydro extractor

    Maintenance Checklist

    Daily:

    ☐ Clean drum and interior from lint & water

    ☐ Check lid locking mechanism

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manual

    ☐ Inspect belt/motor coupling for wear

    ☐ Test safety interlocks & emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel

    ☐ Balance drum if vibration occurs

    ☐ Tighten bolts and fasteners

     

    Safety Checklist

    ☐ Confirm lid is locked before operation

    ☐ Avoid overloading drum

    ☐ Keep hands & loose clothing away from moving parts

    ☐ Use emergency stop if needed

    ☐ Power off before cleaning or maintenance

     

    TECHNICAL DATA OF THE MACHINE

    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.

     

    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.

     

    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.

     

    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel “U” type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.

      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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    Perspiration Tester

    Perspiration Tester

      A Perspiration Tester is a lab device used to evaluate the colorfastness of textiles to artificial perspiration (sweat). It simulates the effects of human sweat—both acidic and alkaline—on dyed or printed fabrics under controlled temperature and pressure.   Purpose of Perspiration Tester: - To test how fabrics react to body sweat and determine whether dyes bleed, fade, or transfer onto adjacent materials.   Working Principle:
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    High Speed Hard Winding Machine

      A High Speed Hard Winding Machine is a textile winding machine designed to wind yarns, threads, or fibers onto cones or packages at high speeds with firm tension. It is used to prepare yarn packages for subsequent processes like weaving or knitting.     Purpose of High Speed Hard Winding Machine: - To wind yarn evenly and tightly with controlled tension for storage or further processing.   Key Features of High Speed Hard Winding Machine - High-speed winding for increased productivity. - Precise tension control to avoid yarn breakage or slack. - Automatic package building to maintain uniform shape. - Suitable for various yarn types—cotton, polyester, wool, etc. - User-friendly controls and safety features.   Applications of High Speed Hard Winding Machine: - Textile mills preparing yarn for fabric production. - Quality control labs for winding test samples. - Textile manufacturing units needing uniform yarn packages.   Benefits of High Speed Hard Winding Machine:
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    4. Compact Design - Space-saving structure ideal for labs and production floors.
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    High Speed Hard Winding Machine

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    Laboratory Hydro Extractor
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    Laboratory Hydro Extractor

    Laboratory Hydro Extractor

    Laboratory Hydro Extractor

      A Laboratory Hydro Extractor is a compact, high-speed centrifuge used in textile labs to remove excess water from fabric or yarn samples after dyeing or washing. It works on the principle of centrifugal force, efficiently reducing moisture content before drying. Key Features:
    1. Centrifugal Water Extraction - Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
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    1. Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
    2. Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
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    1. Quick Water Removal - Significantly reduces drying time by extracting up to 90–95% of water content.
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    1. Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
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    4. Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
     
    1. Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
    Features of Laboratory Hydro Extractor:  
    1. High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
    2. Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
    3. Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
     
    1. Compact and Portable Design - Ideal for lab environments with limited space.
    2. Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
    3. Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
     
    1. Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
    2. Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
    3. Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
    4. Energy Efficient - Uses minimal power while delivering high performance.
    How to Use a Laboratory Hydro Extractor:
    1. Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
    2. Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
     
    1. Close the Lid securely - Ensure the safety lid is properly closed and locked.
    2. Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
    3. Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
     
    1. Wait for Spin Completion - The machine will automatically stop after the timer runs out.
    2. Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
    3. Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
      Safety Tips: - Always ensure the lid is closed before starting. - Do not open the lid while the drum is spinning. - Balance the load to prevent vibration or noise.     Laboratory Hydro Extractor dealer In Bangladesh, Lab Hydro Extractor Importer in Bangladesh, Laboratory Hydro  in Bangladesh, Lab Hydro  in Bd, Hydro Extractor Price in Bangladesh, Laboratory Hydro Extractor in Bangladesh,   Laboratory hydro Extractor Small Dehydrator Model: DUN-SD185 Brad: DUNLIN Origin: China Application scope of small dehydrator: This dehydrator is a kind of small sample dehydration experimental equipment with micro capacity Parameter specification: Inner barrel size: 185mm in diameter * 80Hmm Outer barrel size: ∮200*125Hmm Overall dimension: 290 * 220* 295Hmm Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min

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    Spray Rating Tester
    Spray Rating Tester

    Spray Rating Tester

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    Spray Rating Tester

    Spray Rating Tester

      The Spray Rating Tester is a textile testing instrument used to evaluate the water resistance or water repellency of fabric surfaces. It measures how well a fabric can resist wetting when exposed to a controlled spray of water, helping assess its performance in rain or damp conditions.   Purpose of Spray Rating Tester - To assess surface wetting resistance of textiles. - Commonly used for outdoor clothing, rainwear, tents, and performance fabrics.   Working Principle of Spray Rating Tester - A fabric specimen is mounted at a 45° angle. - Water is sprayed from a standard nozzle for a specific time. - After spraying, the fabric is visually rated based on the appearance of water drops and wetting.   Key Components of Spray Rating Tester - Spray Nozzle: Delivers a consistent, standard water spray. - Funnel & Reservoir: Controls the flow and volume of water. - Specimen Holder: Positions the fabric at a 45° angle. - Spray Stand: Ensures accurate nozzle height and positioning.   Standards Used of Spray Rating Tester - AATCC 22 - ISO 4920 - BS EN 24920   Applications of Spray Rating Tester - Rainwear and water-resistant textiles. - Quality control in fabric finishing. - R&D for performance apparel.   Benefits of Spray Rating Tester:
    1. Quick and Simple Evaluation - Offers a fast way to assess fabric water repellency without complex setup.
    2. Standardized Testing- Complies with AATCC 22 and ISO 4920, ensuring globally accepted results.
    3. Cost-Effective- Low maintenance and no power requirement make it economical for routine lab use.
     
    1. Improves Fabric Performance - Helps manufacturers develop or improve water-resistant textiles.
    2. Non-Destructive Test - Does not damage the fabric, allowing for additional tests on the same sample.
    3. Visual Grading- Easy to interpret using a standard spray rating chart (0 to 100 scale).
    4. Supports Quality Control - Detects finish degradation or variation in water-repellent treatments.
    5. Portable and Compact- Lightweight design allows easy use in various lab or field settings.
      Features of Spray Rating Tester:
    1. Standardized Spray Nozzle - Delivers consistent water spray per AATCC and ISO specifications.
    2. 45° Specimen Mounting Angle - Ensures uniform test setup for accurate and repeatable results.
    3. Stainless Steel or Aluminum Frame - Corrosion-resistant and durable for long-term use with water exposure.
     
    1. Water Reservoir and Funnel System - Provides precise water volume (usually 250 ml) for each test.
    2. Graduated Spray Stand- Fixed height (150 mm above specimen) for controlled spray impact.
    3. Detachable Specimen Holder- Easy loading and removal of fabric samples.
    4. Compact and Lightweight Design - Portable and convenient for both lab and field testing.
    5. No Electricity Required - Fully manual operation increases reliability and reduces operating costs.
      How to Use Spray Rating Tester:
    1. Prepare the Sample - Cut fabric to standard size (usually 180 × 180 mm). - Condition the sample if required (21°C, 65% RH for 24 hours).
    2. Mount the Fabric - Place the fabric on the specimen holder at a 45° angle.
    3. Fill the Reservoir - Pour 250 ml of distilled water into the upper funnel.
     
    1. Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
    2. Inspect the Fabric - After spraying, visually assess the water beading or penetration on the surface.
    3. Rate the Sample - Compare the fabric’s wetting pattern with the standard spray rating chart: - 100 = No sticking/wetting - 90–50 = Partial wetting - 0 = Complete wetting
    4. Record the Rating - Document the spray rating for quality control or reporting.
      Spray Rating Tester, Water Repellency Tester Spray Reting Tester [Scope of application]: Used for the determination of moisture resistance (wetting grade) of various fabrics which have been or have not been treated with water resistance or water repellency. [related standards]: GB/T4745 ISO4920 AATCC22 JISL1092 etc. [technical parameters]: 1. Glass funnel:150 x 150 (capacity 500ml) 2. Specimen placement angle:The level is 45 degrees. 3. Distance from nozzle to sample center:150mm 4. Specimen diameter:Ф150mm 5. Size of water receiving pan:500×400×30mm 6. Matching measuring cups:500ml 7, size 500 x 400 x 500mm 8. Instrument weight:5Kg
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    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

    $0.00
    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

      A Thread Cone Winding Machine is a textile winding device used to wind sewing thread or yarn uniformly onto cones. It prepares thread packages for use in sewing, embroidery, or further textile processing.   Purpose of Thread Cone Winding Machine: - Converts yarn from hanks, bobbins, or spools into cone form for better handling and usage in production.   Key Functions of Thread Cone Winding Machine: - Winding with controlled tension and speed - Forming cones with precise shape and density - Ensuring smooth yarn feeding without breaks   Applications of Thread Cone Winding Machine: - Sewing thread manufacturing - Embroidery thread preparation - Yarn rewinding in textile mills - Packaging of dyed yarns   Benefits of Thread Cone Winding Machine:
    1. Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
    2. Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
    3. Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
    4. Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
     
    1. Improves Thread Quality - Removes loose fibers and irregularities during winding.
    2. Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
      Features of Thread Cone Winding Machine:
    1. Adjustable Winding Speed - Variable speed control for different thread types.
    2. Thread Tension Control System - Maintains consistent tension for smooth winding.
    3. Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
    4. Multiple Spindle Options - Single or multi-spindle designs for higher output.
     
    1. Traverse Mechanism - Ensures even layering of thread across the cone.
    2. Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
      How to Use Thread Cone Winding Machine:
    1. Set Up the Machine - Turn on the power and check all safety covers and switches.
    2. Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
    3. Mount the Empty Cone - Fix an empty cone securely onto the spindle.
     
    1. Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
    2. Adjust Settings - Set the desired winding speed and tension based on thread type.
    3. Start the Machine - Press the start button; the thread begins winding onto the cone.
    4. Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
     
    1. Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
    - You can also stop it manually once the cone reaches the desired size.
    1. Remove the Cone - Carefully remove the finished cone and load a new one if needed.
    2. Clean and Shut Down - Turn off the machine and clean any thread residue after use.
      Safety Tips for Thread Cone Winding Machine:
    1. Always Use Safety Guards - Ensure all protective covers are in place before operation.
    2. Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
    3. Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
     
    1. Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
    2. Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
    3. Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
      Basic Maintenance Steps:
    1. Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
    2. Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
    3. Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
    4. Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
    5. Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
        Lab Winding Machine is used in lab spinning procedure and lab cop dyeing. It is suitable for education, R&D, widely used in lab.Follows are features of lab cone winder: It can wind the spun yarn from bobbin plastic tube to cone tube. It is suitable for soft winding & hard winding. It supports uniform control for all the spindles and individual control for each spindle. The uniform control is through touch panel and the individual control is through microcontroller. Driven by brushless DC motor; The winding speed can be adjusted; Each spindle has auto-stop function when yarn breaks; Mini-type design, easy to clean, set and maintain.   Application Of Lab Cone Winding Machine Lab cone winding machine is used to twine yarn to the line pipe. It is very helpful for education and research institute etc. Particularly, for yarn dyeing, if the bobbin yarn is purchased from market, customer must use loose winding machine to wind the yarn. After the yarn become loose, it can be used for dyeing; after dyeing, if customer want to sell the bobbin yarn to market, tight winding machine must be used to make the bobbin yarn tight, then it can be sold to market. Our lab cone winding machine with normal four spindles having two positions for loose winding and the other two positions for tight winding is essential if customer need to wind the yarn.
    Thread Cone Winding Machine

    Thread Cone Winding Machine

    If you need more information about Cotton Cone Winding Machine ,please contact us.
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    Fully Automatic Radio Frequency Dryer
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

    $0.00
    Fully Automatic Radio Frequency Dryer
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

      A Fully Automatic Radio Frequency (RF) Dryer is an advanced drying machine that uses radio frequency waves (similar to microwaves but at lower frequency) to dry materials like textiles, paper, wood, and food products. It delivers uniform and rapid moisture removal from within the material, rather than just the surface.   Purpose of Fully Automatic Radio Frequency Dryer: To dry moisture-sensitive materials quickly and evenly using electromagnetic energy, especially where conventional drying is slow or inconsistent.   How It Works: RF waves penetrate deep into the material. Moisture molecules absorb RF energy, generating heat internally. This causes water to evaporate from the inside out. Built-in sensors and controls automate and optimize the process.     Applications of Fully Automatic Radio Frequency Dryer: Textile drying (especially for fabrics with high GSM or special finishes) Paper and nonwoven industries Wood drying Food processing (e.g., pasta, fruits)   Benefits of Fully Automatic Radio Frequency Dryer: Fast Drying Time - RF energy dries materials from the inside out, significantly reducing drying time. Uniform Drying - Prevents surface overheating or under-drying issues common with conventional dryers. Energy Efficient - Targets moisture directly, using less energy compared to thermal dryers.   Improves Product Quality - Reduces shrinkage, deformation, and color fading, especially in textiles. Fully Automatic Operation - Programmable controls minimize manual handling and ensure consistency. Safe for Delicate Materials - Ideal for sensitive or high-value products that can't withstand high surface heat. Reduced Footprint - Compact, vertical designs save floor space in industrial setups.     Features of Fully Automatic Radio Frequency Dryer: Touchscreen Control Panel- For setting drying time, temperature, and moisture target. Auto Load/Unload System - Increases productivity with minimal labor. Moisture Sensors - Monitor and control drying to prevent over-drying. RF Power Generator - High-efficiency RF unit for stable energy output.   Cooling System Built-in cooling for temperature-sensitive materials post-drying. Safety Interlocks - Automatic shutoff if overheating or door open detected.   How to Use Fully Automatic Radio Frequency Dryer: Prepare the Material - Ensure the fabric or material is clean and evenly spread or stacked as required. Power On the Machine - Switch on the main power and wait for the system to initialize. Load the Material - Use the conveyor or auto-loader to place material inside the drying chamber.   Set Drying Parameters of Fully Automatic Radio Frequency Dryer - On the touchscreen panel, input: - Drying time - Target moisture level - RF power level - Temperature limits (if applicable)   Start the Drying Cycle - Press the start button. The RF system activates and begins drying internally. Monitor Process (Auto/Manual) - Most machines auto-adjust based on moisture sensor feedback. - You can monitor real-time temperature and drying progress on the display.   Cooling (Optional) - If enabled, the cooling cycle will activate after drying to stabilize the material. Unload Material - Use the conveyor or manual method to remove the dried product safely.   Shutdown - Turn off the system and clean the chamber if required. Maintenance Tips for Fully Automatic RF Dryer: Daily Cleaning   - Wipe down the drying chamber and conveyor to remove lint, dust, and moisture residue. Check RF Generator   - Inspect cables, connectors, and ventilation; clean RF components weekly.   Inspect Moisture Sensors - Clean sensor surfaces regularly for accurate readings. Lubricate Moving Parts - Grease conveyor rollers and motor bearings as per the maintenance schedule. Filter Maintenance - Clean or replace air filters monthly to ensure proper ventilation and cooling. Software Updates - Keep the control system firmware updated if your model supports it. Electrical Checks - Inspect wiring, switches, and interlocks for wear or overheating signs.     Safety Precautions:  Use Trained Operators Only - Ensure only qualified personnel operate and maintain the machine. Avoid Overloading - Exceeding material load limits can reduce efficiency and risk damage. Keep Away from RF Area during Operation - Follow RF safety guidelines—do not tamper with shielding or interlocks. Emergency Stop - Know the location and function of the emergency stop switch. Allow Cooling Before Maintenance Let the system cool completely before touching internal components.   Daily Maintenance Checklist – Fully Automatic RF Dryer: [ ] Wipe inside drying chamber [ ] Remove lint/debris from conveyor [ ] Check for unusual noise or vibration [ ] Verify sensor readings on display [ ] Ensure air vents are unobstructed [ ] Inspect emergency stop function   Weekly Maintenance Checklist: [ ] Clean moisture sensors with soft cloth [ ] Inspect RF generator cables and connections [ ] Check conveyor belt tension and alignment [ ] Lubricate moving mechanical parts [ ] Test auto-stop and safety interlocks [ ] Review system logs (if digital system is used)     Monthly Maintenance Checklist: [ ] Clean or replace air and dust filters [ ] Inspect electrical wiring and panel for wear [ ] Tighten loose bolts, screws, or fasteners [ ] Calibrate moisture sensors if needed [ ] Verify RF power output levels [ ] Back up control panel settings and software (if applicable)  
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

     
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    Sample Cone Yarn Dyeing Machine
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing machine

    $0.00
    Sample Cone Yarn Dyeing Machine
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing Machine

      A Sample Cone Yarn Dyeing Machine is a lab-scale dyeing unit designed for dyeing small batches of yarn wound on cones. It simulates the bulk cone dyeing process, allowing testing of dye formulations, shade matching, and process development before large-scale production.   Purpose Sample Cone Yarn Dyeing Machine: To dye yarn cones under controlled conditions using a small quantity of dyes, water, and chemicals.   Working Principle Sample Cone Yarn Dyeing Machine: Yarn cones are mounted on dyeing spindles. The dye liquor is circulated through the yarn from inside (inward flow) or outside (outward flow), ensuring uniform penetration. Temperature, pressure, and time are controlled digitally.   Applications of Sample Cone Yarn Dyeing Machine: Lab trials in dye houses R&D in dye and chemical manufacturing Shade and recipe matching Process optimization before bulk production   Benefits of Sample Cone Yarn Dyeing Machine: Cost-Effective Testing - Uses minimal dye, water, and energy for trial batches. Accurate Shade Development - Matches production dyeing conditions for reliable color matching. Quick Recipe Validation - Fast testing of dyeing recipes before bulk production. Time Saving - Rapid cycle time helps speed up R&D and approvals.   Versatile Applications - Suitable for different yarn types: cotton, polyester, blends, etc. Improved Quality Control - Identifies dyeing issues early in lab conditions.   Features of Sample Cone Yarn Dyeing Machine: Compact Design - Lab-friendly, space-saving build. Digital Controller - Precise control of temperature, time, and pressure. Reversible Flow System - Ensures uniform dyeing by alternating liquor flow. Stainless Steel Construction - Durable and corrosion-resistant. Pressure & Temperature Safety Devices - For safe high-temperature operations. Easy Loading & Unloading - Designed for quick cone placement and removal.   How to Use Sample Cone Yarn Dyeing Machine: Prepare the Yarn - Wind yarn uniformly onto dye able cones (perforated cones preferred). Load the Machine - Mount the cones on dyeing spindles and secure the lid properly. Add Dye Liquor - Fill the tank with water, dye, auxiliaries, and chemicals based on the recipe. Set Parameters - Use the digital controller to set: - Dyeing temperature - Holding time - Heating rate   - Flow direction (inward/outward)   Start Dyeing Cycle - Begin the process; the machine will heat and circulate dye liquor. Monitor the Process - Watch for pressure, temperature, and flow direction changes if applicable. Cool Down & Drain - After dyeing, allow the machine to cool. Drain the bath and rinse the yarn. Unload and Dry - Remove the cones carefully and dry them using a hydro extractor or dryer.   Safety Tips for Sample Cone Yarn Dyeing Machine: Use Heat-Resistant Gloves - Always wear gloves when handling hot parts or dye liquor. Secure the Lid properly - Ensure the lid is tightly closed before starting to avoid leaks under pressure. Avoid Overloading - Do not exceed the recommended cone or liquor load to prevent uneven dyeing or damage.   Stay Clear During Operation - Keep hands and tools away from moving or hot parts while in use. Ventilation - Operate in a well-ventilated area to avoid inhaling steam or fumes. Emergency Stop - Know the location and function of the emergency stop button.   Basic Maintenance Checklist: Daily: [ ] Clean machine interior and remove dye residue [ ] Check for any leaks or unusual noises [ ] Rinse pump and pipes with clean water   Weekly: [ ] Inspect gaskets and lid seals for wear [ ] Check electrical connections and display panel [ ] Clean and lubricate valve mechanisms   Monthly: [ ] Test temperature and pressure sensors [ ] Inspect flow direction system for proper switching [ ] Calibrate temperature control if needed     Sample Cone Yarn Dyeing Machine – Maintenance & Safety Checklist Daily Maintenance: ☐ Clean dyeing vessel and spindles ☐ Rinse piping and pump with clean water ☐ Check for leaks, noises, or unusual vibrations   Weekly Maintenance: ☐ Inspect lid gasket and seals ☐ Clean valves and filter (if present) ☐ Check control panel buttons and display ☐ Tighten any loose screws or fittings Monthly Maintenance: ☐ Test and calibrate temperature & pressure sensors ☐ Inspect and clean reversible flow system ☐ Check motor and pump for overheating or wear   Safety Checklist: ☐ Wear heat-resistant gloves & protective eyewear ☐ Secure lid tightly before starting ☐ Do not exceed load capacity ☐ Keep area ventilated during operation ☐ Know emergency stop location ☐ Let machine cool before cleaning or unloading       TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
     
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Sample Cone Yarn Dyeing Machine

      Sample Cone Yarn Dyeing Machine

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