Automatic Bobbin Hydro extractor
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Automatic Bobbin Hydro extractor

Automatic Bobbin Hydro extractor
An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.
Purpose of Automatic Bobbin Hydro extractor:
To dewater dyed yarn bobbins quickly and efficiently before final drying.
Applications of Automatic Bobbin Hydro extractor:
Textile dye houses
Cone and bobbin dyeing units
Pre-drying in yarn processing
Working Principle of Automatic Bobbin Hydro extractor:
Dyed bobbins are loaded into perforated baskets.
The machine spins rapidly, forcing water outwards and draining it away.
Automatic controls manage cycle time, speed, and safety functions.
Benefits of Automatic Bobbin Hydro extractor:
Fast Water Removal – Greatly reduces moisture content before drying, saving energy.
Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.
Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.
Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.
Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.
Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.
Features of Automatic Bobbin Hydro extractor:
High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.
PLC or Digital Controller – For setting speed, time, and safety interlocks.
Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.
Automatic Lid Locking System – Ensures safety during operation.
Efficient Drainage System – Quickly removes expelled water to drain line.
Vibration-Free Design – Balanced system reduces noise and mechanical wear.
How to Use Automatic Bobbin Hydro extractor:
Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.
Load the Machine – Open the lid and place bobbins evenly inside the perforated drum. – Avoid overloading to maintain balance during spinning.
Close and Lock Lid – Securely close the lid; the automatic locking system will engage.
Set Parameters- Use the control panel to set spinning speed and time according to yarn type.
Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.
Monitor Operation – The machine runs, extracting water by centrifugal force.
Cycle Completion – After the set time, the machine slows down and stops automatically.
Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.
Clean the Machine – Remove any residual water or lint from the drum after use.
Maintenance Tips for Automatic Bobbin Hydro extractor:
Daily:
☐ Clean the drum and interior to remove lint and water residues
☐ Check lid locking mechanism for smooth operation
☐ Inspect drain pipes for clogging
Weekly:
☐ Lubricate moving parts as per manufacturer instructions
☐ Inspect belt or motor coupling for wear
☐ Test safety interlocks and emergency stop
Monthly:
☐ Check electrical wiring and control panel for damage
☐ Balance drum if vibrations are noticeable
☐ Tighten all bolts and fasteners
Safety Tips:
☐ Always ensure the lid is properly locked before starting
☐ Do not overload the drum to avoid imbalance and damage
☐ Keep hands and loose clothing clear of moving parts
☐ Use emergency stop in case of abnormal noise or vibration
☐ Turn off power before cleaning or maintenance
Automatic Bobbin Hydro extractor
Maintenance Checklist
Daily:
☐ Clean drum and interior from lint & water
☐ Check lid locking mechanism
☐ Inspect drain pipes for clogging
Weekly:
☐ Lubricate moving parts as per manual
☐ Inspect belt/motor coupling for wear
☐ Test safety interlocks & emergency stop
Monthly:
☐ Check electrical wiring and control panel
☐ Balance drum if vibration occurs
☐ Tighten bolts and fasteners
Safety Checklist
☐ Confirm lid is locked before operation
☐ Avoid overloading drum
☐ Keep hands & loose clothing away from moving parts
☐ Use emergency stop if needed
☐ Power off before cleaning or maintenance
TECHNICAL DATA OF THE MACHINE
- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel “U” type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
Automatic Bobbin Hydro extractor
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- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel "U" type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
Fully Automatic Radio Frequency Dryer
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Steam Soaping machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.

Perspiration Tester
Perspiration Tester

Perspiration Tester
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
Perspiration Tester
Spray Rating Tester
Spray Rating Tester

Spray Rating Tester
- Quick and Simple Evaluation - Offers a fast way to assess fabric water repellency without complex setup.
- Standardized Testing- Complies with AATCC 22 and ISO 4920, ensuring globally accepted results.
- Cost-Effective- Low maintenance and no power requirement make it economical for routine lab use.
- Improves Fabric Performance - Helps manufacturers develop or improve water-resistant textiles.
- Non-Destructive Test - Does not damage the fabric, allowing for additional tests on the same sample.
- Visual Grading- Easy to interpret using a standard spray rating chart (0 to 100 scale).
- Supports Quality Control - Detects finish degradation or variation in water-repellent treatments.
- Portable and Compact- Lightweight design allows easy use in various lab or field settings.
- Standardized Spray Nozzle - Delivers consistent water spray per AATCC and ISO specifications.
- 45° Specimen Mounting Angle - Ensures uniform test setup for accurate and repeatable results.
- Stainless Steel or Aluminum Frame - Corrosion-resistant and durable for long-term use with water exposure.
- Water Reservoir and Funnel System - Provides precise water volume (usually 250 ml) for each test.
- Graduated Spray Stand- Fixed height (150 mm above specimen) for controlled spray impact.
- Detachable Specimen Holder- Easy loading and removal of fabric samples.
- Compact and Lightweight Design - Portable and convenient for both lab and field testing.
- No Electricity Required - Fully manual operation increases reliability and reduces operating costs.
- Prepare the Sample - Cut fabric to standard size (usually 180 × 180 mm). - Condition the sample if required (21°C, 65% RH for 24 hours).
- Mount the Fabric - Place the fabric on the specimen holder at a 45° angle.
- Fill the Reservoir - Pour 250 ml of distilled water into the upper funnel.
- Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
- Inspect the Fabric - After spraying, visually assess the water beading or penetration on the surface.
- Rate the Sample - Compare the fabric’s wetting pattern with the standard spray rating chart: - 100 = No sticking/wetting - 90–50 = Partial wetting - 0 = Complete wetting
- Record the Rating - Document the spray rating for quality control or reporting.

Fabric Stiffness Tester
Fabric Stiffness Tester
Fabric Stiffness Tester is a lab instrument used to measure the stiffness or flexural rigidity of fabric materials. It evaluates how resistant a fabric is to bending, which influences its drape, comfort, and handling characteristics. Purpose of Fabric Stiffness Tester: To determine the stiffness of textiles by measuring the bending length and calculating flexural rigidity, often using methods like the Cantilever Test (as per ASTM D1388 or ISO 9073-7). Working Principle of Fabric Stiffness Tester: A fabric strip is slid over a horizontal platform until its free end bends under its own weight to a specific angle (usually 41.5°). The length at which this occurs is used to calculate bending length and stiffness. Main Components of Fabric Stiffness Tester: - Test Platform: Flat surface for sample movement. - Graduated Scale: Measures the overhanging length of fabric. - Angle Indicator: Guides the measurement based on standard deflection angle. - Fabric Clamp or Guide: Helps place and move the sample smoothly. Applications of Fabric Stiffness Tester: - Apparel fabrics (e.g., for comfort and drape analysis) - Technical textiles (e.g., automotive, medical fabrics) - Paper, nonwovens, and films Benefits of Fabric Stiffness Tester:- Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
- Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
