Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor
    Cone Yarn Dyeing Machine
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    Automatic Bobbin Hydro extractor

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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

     

    An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.

     

    Purpose of Automatic Bobbin Hydro extractor:

    To dewater dyed yarn bobbins quickly and efficiently before final drying.

     

    Applications of Automatic Bobbin Hydro extractor:

    Textile dye houses

    Cone and bobbin dyeing units

    Pre-drying in yarn processing

     

    Working Principle of Automatic Bobbin Hydro extractor:

    Dyed bobbins are loaded into perforated baskets.

    The machine spins rapidly, forcing water outwards and draining it away.

    Automatic controls manage cycle time, speed, and safety functions.

     

    Benefits of Automatic Bobbin Hydro extractor:

    Fast Water Removal – Greatly reduces moisture content before drying, saving energy.

    Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.

    Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.

    Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.

     

    Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.

    Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.

     

    Features of Automatic Bobbin Hydro extractor:

    High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.

    PLC or Digital Controller – For setting speed, time, and safety interlocks.

    Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.

    Automatic Lid Locking System – Ensures safety during operation.

     

    Efficient Drainage System – Quickly removes expelled water to drain line.

    Vibration-Free Design – Balanced system reduces noise and mechanical wear.

     

    How to Use Automatic Bobbin Hydro extractor:

    Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.

    Load the Machine – Open the lid and place bobbins evenly inside the perforated drum.     – Avoid overloading to maintain balance during spinning.

     

    Close and Lock Lid – Securely close the lid; the automatic locking system will engage.

     

    Set Parameters- Use the control panel to set spinning speed and time according to yarn type.

    Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.

    Monitor Operation – The machine runs, extracting water by centrifugal force.

     

    Cycle Completion – After the set time, the machine slows down and stops automatically.

    Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.

    Clean the Machine – Remove any residual water or lint from the drum after use.

     

    Maintenance Tips for Automatic Bobbin Hydro extractor:

    Daily:

    ☐ Clean the drum and interior to remove lint and water residues

    ☐ Check lid locking mechanism for smooth operation

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manufacturer instructions

    ☐ Inspect belt or motor coupling for wear

    ☐ Test safety interlocks and emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel for damage

    ☐ Balance drum if vibrations are noticeable

    ☐ Tighten all bolts and fasteners

     

    Safety Tips:

    ☐ Always ensure the lid is properly locked before starting

    ☐ Do not overload the drum to avoid imbalance and damage

    ☐ Keep hands and loose clothing clear of moving parts

    ☐ Use emergency stop in case of abnormal noise or vibration

    ☐ Turn off power before cleaning or maintenance

     

    Automatic Bobbin Hydro extractor

    Maintenance Checklist

    Daily:

    ☐ Clean drum and interior from lint & water

    ☐ Check lid locking mechanism

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manual

    ☐ Inspect belt/motor coupling for wear

    ☐ Test safety interlocks & emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel

    ☐ Balance drum if vibration occurs

    ☐ Tighten bolts and fasteners

     

    Safety Checklist

    ☐ Confirm lid is locked before operation

    ☐ Avoid overloading drum

    ☐ Keep hands & loose clothing away from moving parts

    ☐ Use emergency stop if needed

    ☐ Power off before cleaning or maintenance

     

    TECHNICAL DATA OF THE MACHINE

    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.

     

    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.

     

    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.

     

    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel “U” type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.

      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
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    • Dyeing method: air cushion type.
     
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
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    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Cone Yarn Dyeing Machine

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    IR Dyeing Machine Dunlin

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    IR Dyeing Machine Dunlin
    IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines

    IR Dyeing Machine Dunlin

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    Fabric Stiffness Tester

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    Fabric Stiffness Tester

    Fabric Stiffness Tester

    Fabric Stiffness Tester

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    2. Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
    3. Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
     
    1. Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
    2. Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
    3. Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
     
    1. Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
    2. Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
      Features of Fabric Stiffness Tester:
    1. Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
    2. Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
    3. Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
    4. Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
    5. Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
     
    1. Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
    2. Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
    3. Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
     
    1. Lightweight and Portable - Easy to move and use in various lab settings.
    2. Low Maintenance - Simple mechanical parts require minimal servicing.
      How to Use Fabric Stiffness Tester (Cantilever Method):
    1. Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
    2. Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
    3. Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
     
    1. Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
    2. Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
    3. Calculate Flexural Rigidity
    - Use the formula: G = W × C³ Where: - G = Flexural rigidity (mg·cm) - W = Fabric weight per unit area (mg/cm²) - C = Bending length (cm)  
    1. Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
    Tip: Always perform the test in a controlled environment (standard temperature and humidity) for reliable results.         Fabric Stiffness Tester Scope of application It is used to measure the stiffness of cotton, wool, silk, linen, chemical fibers and other woven fabrics, knitted fabrics, general nonwovens, coated fabrics, etc. It is also suitable for measuring the stiffness of paper, leather, film and other flexible materials. Relevant Standards GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc. [Instrument Characteristics] 1. Infrared photoelectric invisible inclined plane detection system replaces the traditional tangible inclined plane, realizes non-contact detection, and overcomes the problem that the measurement accuracy is affected by the sample torsion lifted by the inclined plane. 2. The inclination adjustable mechanism of instrument measurement to meet different test requirements. 3. Stepping motor drive, accurate measurement, smooth operation; 4. The color touch screen display can show the extended length, bending length, bending stiffness of the sample, the warp average, the weft average and the total average of the above values respectively. 5. Printing of Chinese report forms for thermal printers. Technical parameters 1. Test methods: The two method (A method: Weft test, B method: Forward and backward test) 2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable 3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering) 4. Length resolution:0.01mm 5. Measurement accuracy:±0.1mm 6. Specimen specifications:250×25mm 7. Work platform specifications:250×50mm 8. Specification of sample pressing plate:250×25mm 9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s 10. Display output: Touch screen display 11. Print Output: Chinese Report 12. Data Processing Volume: A total of 15 groups, each group less than 20 trials 13. Printer: Thermal printer 14, power supply:AC220V 50Hz 15. Host volume:570mm×360mm×490mm 16. Host weight:20kg
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    Electronic Wrap Reel
    Electronic Wrap Reel

    Electronic wrap reel

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    Electronic Wrap Reel
    Electronic Wrap Reel

    Electronic Wrap Reel

      An Electronic Wrap Reel is a precision instrument used in textile labs to prepare yarn hanks of a fixed length (usually 1 yard per wrap) for testing purposes like count, strength, and appearance. It automates the reeling process using an electronic counter and motor control.   Purpose Electronic Wrap Reel: To wind yarn into standard hanks (skeins) for count determination, strength tests, and dye testing.   Key Functions of Electronic Wrap Reel: Measures yarn length by controlled wraps Ensures uniform tension and hank size Allows setting of specific wrap counts   Applications Electronic Wrap Reel: Yarn count analysis (Tex, Ne, Denier) Strength testing Yarn appearance grading Dye lab sample preparation   Benefits of Electronic Wrap Reel: Accurate Length Measurement- Ensures precise yarn length by counting wraps electronically. Consistent Hank Size - Produces uniform skeins for reliable testing. Time-Saving- Automates the winding process, reducing manual effort. Adjustable Settings - Allows customization of wrap count for different test standards.   Reduced Human Error - Electronic counting minimizes mistakes in yarn preparation. Improved Testing Reliability - Standardized samples enhance accuracy of subsequent tests.   Features of Electronic Wrap Reel: Digital Wrap Counter - Clear display showing the number of wraps completed. Variable Speed Control - Adjustable motor speed for delicate or coarse yarns. Uniform Tension System - Maintains consistent tension to avoid yarn damage. Auto Stop Function - Stops automatically when preset wrap count is reached.   Compact & Sturdy Design - Stable base with durable materials for long service life. Easy Threading Path - Designed for quick and hassle-free yarn threading.   How to Use Electronic Wrap Reel: Set Up the Machine - Place the reel on a stable surface and connect to power. Prepare the Yarn - Secure the yarn end on the reel’s hook or clamp. Set Wrap Count - Use the control panel to enter the desired number of wraps. Thread the Yarn - Guide the yarn through the tensioner and winding arm as per instructions.   Start the Machine - Press the start button; the reel will rotate and wind the yarn. Monitor Process - Watch the digital counter to ensure accurate wraps. Automatic Stop - The machine will stop once the set wrap count is reached. Remove Yarn Hank - Carefully take off the finished hank from the reel. Power Off & Clean - Turn off the machine and clean any yarn residues.   Safety Tips for Electronic Wrap Reel: Keep Hands Clear - Avoid touching moving parts during operation to prevent injury. Use Proper Clothing - Avoid loose sleeves or jewelry that can get caught in the machine. Power Off Before Threading - Always turn off the machine when threading or adjusting yarn. Check for Damage - Inspect electrical cords and machine parts regularly for wear or damage. Operate on Stable Surface - Place the machine on a flat, secure table to avoid tipping.   Maintenance Tips: Regular Cleaning - Remove lint and dust from the tensioner and winding area. Check Tension System - Ensure tensioners are functioning smoothly and adjust if needed. Inspect Electronic Components - Check the display and control panel for proper operation. Lubricate Moving Parts - Apply light oil to bearings and moving joints as per manual. Store Properly - When not in use, cover the machine to protect it from dust.   Daily Maintenance Checklist for Electronic Wrap Reel: [ ] Wipe dust and lint from winding area and tensioner [ ] Check yarn path for smooth threading [ ] Inspect digital display and buttons for responsiveness [ ] Ensure power cord and plug are intact   Weekly Maintenance Checklist: [ ] Lubricate bearings and moving parts lightly [ ] Tighten any loose screws or fasteners [ ] Test auto-stop and wrap count accuracy [ ] Clean electronic components gently with a dry cloth   Monthly Maintenance Checklist: [ ] Inspect tension system for wear or damage [ ] Calibrate wrap counter if readings seem off [ ] Check motor performance and listen for unusual noise [ ] Verify safety covers and guards are secure     Electronic Wrap Reel Maintenance Checklist Daily: Wipe dust/lint from winding area & tensioner Check yarn path for smooth threading Inspect digital display & buttons, Verify power cord integrity Weekly: Lubricate bearings & moving parts Tighten loose screws Test auto-stop & wrap count accuracy Clean electronic components gently   Monthly: Inspect tension system for wear Calibrate wrap counter if needed Check motor noise & performance Ensure safety covers are secure   Here’s the basic Yarn Count Calculation formula using the Electronic Wrap Reel: Yarn Count (Ne) = (Number of wraps × Length per wrap in yards) / (Weight of yarn in grams × Conversion factor) Usually: Length per wrap = 1 yard (standard) Conversion factor depends on system used (e.g., for English cotton count, factor = 1.69)   Example for English Cotton Count (Ne): Ne = (Number of wraps × 1) / (Weight in grams × 1.69) Where: Number of wraps = wraps on reel Weight in grams = weight of the hank after winding   Scope of application It is used to accurately measure the length of the yarn, for the determination of the linear density or count of the textile yarn and the yarn strength test. [Related Standards] GB/T4743 GB/T14343 GB/T6838 ISO2060 ASTM D1907 etc. [Instrument characteristics] 1. Synchronous toothed belts are directly driven without slipping. 2. The photoelectric coupling tube counts. 3. Imported electronic tension sensor, dynamic display of winding tension, no additional tension shock [YG(B)086A] [Technical parameter] 1. Can test yarn fray at the same time: 6 frays 2. Yarn fray spacing: 60mm 3. Circumference of yarn frame: (1000±1)mm 4. Yarn frame speed: (20～220)r/min (stepless speed regulation) 5. Number of yarn loops: 1～9999 6. Yarn traverse reciprocating width: (35±0.5)mm 7. Tension range of single spinning yarn: (0～100)cN±1cN 8. Power supply: AC220V±10% 50Hz 100W 9. Dimensions: (780×660×480)mm 10. Weight: 55kg
    Electronic Wrap Reel

    Electronic Wrap Reel

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    Fully Automatic Radio Frequency Dryer
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

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    Fully Automatic Radio Frequency Dryer
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

      A Fully Automatic Radio Frequency (RF) Dryer is an advanced drying machine that uses radio frequency waves (similar to microwaves but at lower frequency) to dry materials like textiles, paper, wood, and food products. It delivers uniform and rapid moisture removal from within the material, rather than just the surface.   Purpose of Fully Automatic Radio Frequency Dryer: To dry moisture-sensitive materials quickly and evenly using electromagnetic energy, especially where conventional drying is slow or inconsistent.   How It Works: RF waves penetrate deep into the material. Moisture molecules absorb RF energy, generating heat internally. This causes water to evaporate from the inside out. Built-in sensors and controls automate and optimize the process.     Applications of Fully Automatic Radio Frequency Dryer: Textile drying (especially for fabrics with high GSM or special finishes) Paper and nonwoven industries Wood drying Food processing (e.g., pasta, fruits)   Benefits of Fully Automatic Radio Frequency Dryer: Fast Drying Time - RF energy dries materials from the inside out, significantly reducing drying time. Uniform Drying - Prevents surface overheating or under-drying issues common with conventional dryers. Energy Efficient - Targets moisture directly, using less energy compared to thermal dryers.   Improves Product Quality - Reduces shrinkage, deformation, and color fading, especially in textiles. Fully Automatic Operation - Programmable controls minimize manual handling and ensure consistency. Safe for Delicate Materials - Ideal for sensitive or high-value products that can't withstand high surface heat. Reduced Footprint - Compact, vertical designs save floor space in industrial setups.     Features of Fully Automatic Radio Frequency Dryer: Touchscreen Control Panel- For setting drying time, temperature, and moisture target. Auto Load/Unload System - Increases productivity with minimal labor. Moisture Sensors - Monitor and control drying to prevent over-drying. RF Power Generator - High-efficiency RF unit for stable energy output.   Cooling System Built-in cooling for temperature-sensitive materials post-drying. Safety Interlocks - Automatic shutoff if overheating or door open detected.   How to Use Fully Automatic Radio Frequency Dryer: Prepare the Material - Ensure the fabric or material is clean and evenly spread or stacked as required. Power On the Machine - Switch on the main power and wait for the system to initialize. Load the Material - Use the conveyor or auto-loader to place material inside the drying chamber.   Set Drying Parameters of Fully Automatic Radio Frequency Dryer - On the touchscreen panel, input: - Drying time - Target moisture level - RF power level - Temperature limits (if applicable)   Start the Drying Cycle - Press the start button. The RF system activates and begins drying internally. Monitor Process (Auto/Manual) - Most machines auto-adjust based on moisture sensor feedback. - You can monitor real-time temperature and drying progress on the display.   Cooling (Optional) - If enabled, the cooling cycle will activate after drying to stabilize the material. Unload Material - Use the conveyor or manual method to remove the dried product safely.   Shutdown - Turn off the system and clean the chamber if required. Maintenance Tips for Fully Automatic RF Dryer: Daily Cleaning   - Wipe down the drying chamber and conveyor to remove lint, dust, and moisture residue. Check RF Generator   - Inspect cables, connectors, and ventilation; clean RF components weekly.   Inspect Moisture Sensors - Clean sensor surfaces regularly for accurate readings. Lubricate Moving Parts - Grease conveyor rollers and motor bearings as per the maintenance schedule. Filter Maintenance - Clean or replace air filters monthly to ensure proper ventilation and cooling. Software Updates - Keep the control system firmware updated if your model supports it. Electrical Checks - Inspect wiring, switches, and interlocks for wear or overheating signs.     Safety Precautions:  Use Trained Operators Only - Ensure only qualified personnel operate and maintain the machine. Avoid Overloading - Exceeding material load limits can reduce efficiency and risk damage. Keep Away from RF Area during Operation - Follow RF safety guidelines—do not tamper with shielding or interlocks. Emergency Stop - Know the location and function of the emergency stop switch. Allow Cooling Before Maintenance Let the system cool completely before touching internal components.   Daily Maintenance Checklist – Fully Automatic RF Dryer: [ ] Wipe inside drying chamber [ ] Remove lint/debris from conveyor [ ] Check for unusual noise or vibration [ ] Verify sensor readings on display [ ] Ensure air vents are unobstructed [ ] Inspect emergency stop function   Weekly Maintenance Checklist: [ ] Clean moisture sensors with soft cloth [ ] Inspect RF generator cables and connections [ ] Check conveyor belt tension and alignment [ ] Lubricate moving mechanical parts [ ] Test auto-stop and safety interlocks [ ] Review system logs (if digital system is used)     Monthly Maintenance Checklist: [ ] Clean or replace air and dust filters [ ] Inspect electrical wiring and panel for wear [ ] Tighten loose bolts, screws, or fasteners [ ] Calibrate moisture sensors if needed [ ] Verify RF power output levels [ ] Back up control panel settings and software (if applicable)  
    Fully Automatic Radio Frequency Dryer

    Fully Automatic Radio Frequency Dryer

     
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    Sample Cone Yarn Dyeing Machine
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing machine

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    Sample Cone Yarn Dyeing Machine
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing Machine

      A Sample Cone Yarn Dyeing Machine is a lab-scale dyeing unit designed for dyeing small batches of yarn wound on cones. It simulates the bulk cone dyeing process, allowing testing of dye formulations, shade matching, and process development before large-scale production.   Purpose Sample Cone Yarn Dyeing Machine: To dye yarn cones under controlled conditions using a small quantity of dyes, water, and chemicals.   Working Principle Sample Cone Yarn Dyeing Machine: Yarn cones are mounted on dyeing spindles. The dye liquor is circulated through the yarn from inside (inward flow) or outside (outward flow), ensuring uniform penetration. Temperature, pressure, and time are controlled digitally.   Applications of Sample Cone Yarn Dyeing Machine: Lab trials in dye houses R&D in dye and chemical manufacturing Shade and recipe matching Process optimization before bulk production   Benefits of Sample Cone Yarn Dyeing Machine: Cost-Effective Testing - Uses minimal dye, water, and energy for trial batches. Accurate Shade Development - Matches production dyeing conditions for reliable color matching. Quick Recipe Validation - Fast testing of dyeing recipes before bulk production. Time Saving - Rapid cycle time helps speed up R&D and approvals.   Versatile Applications - Suitable for different yarn types: cotton, polyester, blends, etc. Improved Quality Control - Identifies dyeing issues early in lab conditions.   Features of Sample Cone Yarn Dyeing Machine: Compact Design - Lab-friendly, space-saving build. Digital Controller - Precise control of temperature, time, and pressure. Reversible Flow System - Ensures uniform dyeing by alternating liquor flow. Stainless Steel Construction - Durable and corrosion-resistant. Pressure & Temperature Safety Devices - For safe high-temperature operations. Easy Loading & Unloading - Designed for quick cone placement and removal.   How to Use Sample Cone Yarn Dyeing Machine: Prepare the Yarn - Wind yarn uniformly onto dye able cones (perforated cones preferred). Load the Machine - Mount the cones on dyeing spindles and secure the lid properly. Add Dye Liquor - Fill the tank with water, dye, auxiliaries, and chemicals based on the recipe. Set Parameters - Use the digital controller to set: - Dyeing temperature - Holding time - Heating rate   - Flow direction (inward/outward)   Start Dyeing Cycle - Begin the process; the machine will heat and circulate dye liquor. Monitor the Process - Watch for pressure, temperature, and flow direction changes if applicable. Cool Down & Drain - After dyeing, allow the machine to cool. Drain the bath and rinse the yarn. Unload and Dry - Remove the cones carefully and dry them using a hydro extractor or dryer.   Safety Tips for Sample Cone Yarn Dyeing Machine: Use Heat-Resistant Gloves - Always wear gloves when handling hot parts or dye liquor. Secure the Lid properly - Ensure the lid is tightly closed before starting to avoid leaks under pressure. Avoid Overloading - Do not exceed the recommended cone or liquor load to prevent uneven dyeing or damage.   Stay Clear During Operation - Keep hands and tools away from moving or hot parts while in use. Ventilation - Operate in a well-ventilated area to avoid inhaling steam or fumes. Emergency Stop - Know the location and function of the emergency stop button.   Basic Maintenance Checklist: Daily: [ ] Clean machine interior and remove dye residue [ ] Check for any leaks or unusual noises [ ] Rinse pump and pipes with clean water   Weekly: [ ] Inspect gaskets and lid seals for wear [ ] Check electrical connections and display panel [ ] Clean and lubricate valve mechanisms   Monthly: [ ] Test temperature and pressure sensors [ ] Inspect flow direction system for proper switching [ ] Calibrate temperature control if needed     Sample Cone Yarn Dyeing Machine – Maintenance & Safety Checklist Daily Maintenance: ☐ Clean dyeing vessel and spindles ☐ Rinse piping and pump with clean water ☐ Check for leaks, noises, or unusual vibrations   Weekly Maintenance: ☐ Inspect lid gasket and seals ☐ Clean valves and filter (if present) ☐ Check control panel buttons and display ☐ Tighten any loose screws or fittings Monthly Maintenance: ☐ Test and calibrate temperature & pressure sensors ☐ Inspect and clean reversible flow system ☐ Check motor and pump for overheating or wear   Safety Checklist: ☐ Wear heat-resistant gloves & protective eyewear ☐ Secure lid tightly before starting ☐ Do not exceed load capacity ☐ Keep area ventilated during operation ☐ Know emergency stop location ☐ Let machine cool before cleaning or unloading       TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
     
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Sample Cone Yarn Dyeing Machine

      Sample Cone Yarn Dyeing Machine

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