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Steam Soaping machine
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Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples.
This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results.
⚙️ Key Features of Steam Soaping Machine
– Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation.
– Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance.
✅ Benefits of Steam Soaping Machine
– Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development.
Typical Applications
– Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples.
– Research and Development: Assists in developing and optimizing dyeing processes and formulations.
– Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production.
In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics.
Features of Steam Soaping Machine:
- High-Grade Stainless Steel Beakers – Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating – Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control – Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes – Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation – Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System – Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design – Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features – Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use – Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface – Simple digital controls or touch panel for easy operation and cycle programming.
How to Use a Steam Soaping Machine:
- Prepare the Dyed Sample – After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric – Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution – Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
– Use the control panel to set:
– Temperature (usually 95–98°C)
– Soaping time (typically 10–20 minutes)
– Steam mode (direct or indirect, if applicable)
- Start the Cycle – Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse – After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples – Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine – Rinse and dry the beakers or tank to maintain hygiene for the next use.
Safety Tips:
– Wear gloves and goggles.
– Do not open the lid during operation.
– Ensure steam connections are secure.
Steam Soaping machine
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
Steam Soaping machine Dunlin price in Bangladesh
Steam Soaping machine Dunlin in textile testing equipment
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
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MAAM tex Steam Soaping machine Dunlin price in Bangladesh
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Instrument characteristics
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3. Color touch screen control, Chinese and English menu operation
interface
4. Pneumatic clamping, automatic cutting
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7. Automatically increase potential energy
[Technical parameter]:
1. Test range: first gear: (0～16)N second gear: (0～32)N third gear: (0～
64)N fourth gear: (0～128)N fifth gear: (0～300)N
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[Sample of control interface]:(English version is also available.) 
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- Applicability to All Textile Types - Suitable for dyed, printed, or coated fabrics across various fibers (cotton, polyester, blends, etc.).
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- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
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- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
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- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
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- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
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Relevant Standards
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[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
16. Host weight:20kg 
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- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
