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Steam Soaping machine
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Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples.
This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results.
⚙️ Key Features of Steam Soaping Machine
– Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation.
– Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance.
✅ Benefits of Steam Soaping Machine
– Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development.
Typical Applications
– Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples.
– Research and Development: Assists in developing and optimizing dyeing processes and formulations.
– Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production.
In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics.
Features of Steam Soaping Machine:
- High-Grade Stainless Steel Beakers – Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating – Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control – Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes – Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation – Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System – Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design – Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features – Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use – Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface – Simple digital controls or touch panel for easy operation and cycle programming.
How to Use a Steam Soaping Machine:
- Prepare the Dyed Sample – After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric – Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution – Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
– Use the control panel to set:
– Temperature (usually 95–98°C)
– Soaping time (typically 10–20 minutes)
– Steam mode (direct or indirect, if applicable)
- Start the Cycle – Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse – After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples – Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine – Rinse and dry the beakers or tank to maintain hygiene for the next use.
Safety Tips:
– Wear gloves and goggles.
– Do not open the lid during operation.
– Ensure steam connections are secure.
Steam Soaping machine
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
Steam Soaping machine Dunlin price in Bangladesh
Steam Soaping machine Dunlin in textile testing equipment
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
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MAAM tex Steam Soaping machine Dunlin price in Bangladesh
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Fabric flame retardant tester
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- Sample Preparation: A fabric specimen is cut to specified dimensions and conditioned as per standard requirements.
- Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
- Ignition: A controlled flame is applied to the fabric for a predetermined time.
- Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
- Evaluation: Results are compared against standard criteria to determine compliance.
- Prepare the Sample
- Mount the Sample
- Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
- Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
- Observe and Measure - Start timing when flame is applied.
- Record the Results
- Compare with Standards
burning of flammable textile materials after ignition.
(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
Related standards
GB/T14644 ASTM D1230 CFR1610 etc.
Technical parameters
1. The spread of time:0 ~ 999.9S resolution 0.1S
2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c
3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
7. Studio size and outline size
Studio size:370mm×220mm×350mm
Outline size:375mm×245mm×478mm
8. Power supply:AC220V 50Hz 20W
9. Weight:18Kg
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Mini Lab Dyeing Padder
- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Mini Lab Dyeing Padder
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water bath/Shaker bath Dyeing machine
- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
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HTHP Glycerin bath dyeing machine
HTHP Glycerin Bath Dyeing Machine
HTHP dyeing machine
- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
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- Digital Display and Controls:
- Temperature Sensors: - Built-in or external probes (like a PT100 or thermocouple) for accurate temperature control.
- Precision and Control- Digital Interface: Allows accurate setting and monitoring of temperature and stirring speed.- Consistent Results: Ensures reproducibility in experiments and solution preparations.
- Efficient Mixing and Heating- Uniform Mixing: Magnetic stirring eliminates hotspots and ensures even distribution of solutes.- Simultaneous Operation: Ability to heat and stir at the same time improves efficiency.
- Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
- Versatility
- Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
- Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
- Time-Saving Speeds up preparation of solutions and reactions compared to manual stirring and separate heating. Would you like these benefits presented in a slide format or for a product brochure?
Automatic Bobbin Hydro extractor
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- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
- steel safety valve.
- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
- Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
- Commutation method: Novel "U" type commutation.
- Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
Automatic Bobbin Hydro extractor
Fatigue tester for Elastic fabric
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- Adjustable Stretch Range - Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability - Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control - 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven - Ensures precise and smooth linear motion during testing.
- Customizable Speed - Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing - Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm - Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction - Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance - Designed to follow standards like GB/T 37635 for elastic fabric testing.
- Prepare the Sample
- Mount the Sample - Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
- Start the Test - Press start on the touch screen interface. - The machine will cyclically stretch and release the sample.
- Monitor Progress - Observe operation or let it run automatically.
- Remove and inspect - Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results - Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
