Steam Soaping machine
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Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples.
This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results.
⚙️ Key Features of Steam Soaping Machine
– Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation.
– Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance.
✅ Benefits of Steam Soaping Machine
– Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development.
Typical Applications
– Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples.
– Research and Development: Assists in developing and optimizing dyeing processes and formulations.
– Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production.
In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics.
Features of Steam Soaping Machine:
- High-Grade Stainless Steel Beakers – Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating – Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control – Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes – Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation – Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System – Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design – Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features – Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use – Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface – Simple digital controls or touch panel for easy operation and cycle programming.
How to Use a Steam Soaping Machine:
- Prepare the Dyed Sample – After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric – Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution – Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
– Use the control panel to set:
– Temperature (usually 95–98°C)
– Soaping time (typically 10–20 minutes)
– Steam mode (direct or indirect, if applicable)
- Start the Cycle – Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse – After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples – Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine – Rinse and dry the beakers or tank to maintain hygiene for the next use.
Safety Tips:
– Wear gloves and goggles.
– Do not open the lid during operation.
– Ensure steam connections are secure.
Steam Soaping machine
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
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- Low Maintenance - Simple cleaning and calibration process for reliable performance.
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- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ~ 4000Pa
2. Measurable air permeability: 1 ~ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ(mm)
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply:AC220V 50Hz 2KW
9.Weight:80Kg
10.Shape:1250×700×1250mm Fabric Stiffness Tester
Fabric Stiffness Tester
Fabric Stiffness Tester is a lab instrument used to measure the stiffness or flexural rigidity of fabric materials. It evaluates how resistant a fabric is to bending, which influences its drape, comfort, and handling characteristics. Purpose of Fabric Stiffness Tester: To determine the stiffness of textiles by measuring the bending length and calculating flexural rigidity, often using methods like the Cantilever Test (as per ASTM D1388 or ISO 9073-7). Working Principle of Fabric Stiffness Tester: A fabric strip is slid over a horizontal platform until its free end bends under its own weight to a specific angle (usually 41.5°). The length at which this occurs is used to calculate bending length and stiffness. Main Components of Fabric Stiffness Tester: - Test Platform: Flat surface for sample movement. - Graduated Scale: Measures the overhanging length of fabric. - Angle Indicator: Guides the measurement based on standard deflection angle. - Fabric Clamp or Guide: Helps place and move the sample smoothly. Applications of Fabric Stiffness Tester: - Apparel fabrics (e.g., for comfort and drape analysis) - Technical textiles (e.g., automotive, medical fabrics) - Paper, nonwovens, and films Benefits of Fabric Stiffness Tester:- Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
- Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
Scope of application
It is used to measure the stiffness of cotton,
wool, silk, linen, chemical fibers and other woven fabrics,
knitted fabrics, general nonwovens, coated fabrics, etc.
It is also suitable for measuring the stiffness of paper,
leather, film and other flexible materials.
Relevant Standards
GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc.
[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
16. Host weight:20kg VeriVide Colour Assessment Cabinets
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