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Fatigue tester for Elastic fabric
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Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
A Fatigue Tester for Elastic Fabric is a specialized instrument designed to evaluate the durability and performance of elastic materials, such as elastic bands, tapes, and fabrics, under repeated stretching and relaxation cycles. This testing is crucial for applications where elastic materials are subjected to continuous or repetitive stress, ensuring they maintain their functionality over time.
Purpose Fatigue Tester for Elastic Fabric The primary objective of this tester is to simulate the conditions that elastic fabrics endure during actual use. By repeatedly stretching and relaxing the material, the tester assesses:
– Elastic Recovery: The ability of the material to return to its original length after stretching.
– Fatigue Resistance: How well the material withstands repeated cycles without significant degradation.
– Durability: The lifespan of the elastic properties under continuous use.
Working Principle of Fatigue Tester for Elastic Fabric
The tester operates by clamping a specimen of the elastic fabric and subjecting it to cyclic stretching and relaxation.
Key operational features include:
Cycle Count: The number of stretching and relaxation cycles is set according to testing requirements.
– Speed Regulation: The rate of stretching can be adjusted to simulate different usage conditions.
– Monitoring: The tester records data such as the number of cycles completed and any changes in the fabric’s properties.
For instance, the Elastic Band Fatigue Tester ADL-FT01 features a high-speed linear slide, servo motor, and touch screen control software, allowing precise control over stretching parameters
Key Specifications of Fatigue Tester for Elastic Fabric
While specifications may vary among different models, common parameters include:
– Stretch Percentage: Adjustable from 0% to 100%.
– Stretching Speed: Up to 40 cycles per minute.
– Sample Length Range: Maximum of 260mm.
– Cycle Count Capacity: Up to 9,999,999 cycles.
– Control Interface: Typically a 7-inch color touch screen.
– Power Supply: AC220V 50Hz/60Hz.
These features enable comprehensive testing of elastic materials under various conditions.
Benefits of Fatigue Tester for Elastic Fabric
– Quality Assurance: Ensures that elastic materials meet required durability standards.
– Product Development: Aids in the design of materials with improved fatigue resistance.
Cost Efficiency: Identifies potential material failures early, reducing product returns and warranty claims.
– Compliance: Helps manufacturers adhere to industry standards such as GB/T 37635.
Applications of Fatigue Tester for Elastic Fabric
Fatigue testers for elastic fabrics are widely used in:
– Textile Manufacturing: Testing elastic components in garments, such as waistbands and cuffs.
– Medical Textiles: Evaluating the durability of elastic materials used in bandages and supports.
– Automotive Industry: Assessing elastic components in car interiors.
– Research and Development: Developing new elastic materials with enhanced properties.
Features of Fatigue Tester for Elastic Fabric:
- Adjustable Stretch Range – Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability – Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control – 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven – Ensures precise and smooth linear motion during testing.
- Customizable Speed – Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing – Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm – Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction – Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance – Designed to follow standards like GB/T 37635 for elastic fabric testing.
How to Use Fatigue Tester for Elastic Fabric:
- Prepare the Sample
– Cut the elastic fabric to the specified size (e.g., 260 mm max length).
– Mark the gauge length if needed for measurement after testing.
- Mount the Sample – Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
– Enter the desired stretch percentage (e.g., 50%).
– Set the number of cycles and speed (e.g., 30 cycles/min).
– Adjust dwell time if required (time fabric stays stretched).
- Start the Test – Press start on the touch screen interface. – The machine will cyclically stretch and release the sample.
- Monitor Progress – Observe operation or let it run automatically.
– Machine stops automatically after reaching the set cycles.
- Remove and inspect – Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results – Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
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Digital precision balance
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Steam Soaping machine
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A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
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Fastness Rotary Friction Tester
Fastness Rotary Friction Tester
Fastness Rotary Friction Tester
- Accurate Colorfastness Evaluation- Provides precise assessment of how well fabric resists color loss and staining from rubbing.
- Simulates Real-World Wear - Recreates rotational friction found in actual use (e.g., seat covers, apparel wear points).
- Supports Wet & Dry Testing - Can test under both dry and wet conditions for comprehensive results.
- Standardized Testing - Complies with global standards (AATCC 116, ISO 105 X16), ensuring reliable and comparable results.
- Time-Saving & Efficient - Quick to set up and run, allowing for high-throughput testing in labs.
- Versatile Use- Suitable for textiles, leather, coated fabrics, and printed surfaces.
- Improves Quality Control - Identifies potential durability issues early in the production process.
- Enhances Product Performance - Helps in developing fabrics with better resistance to rubbing and abrasion.
- Rotary Rubbing Mechanism - Simulates 1.125 clockwise and 1.125 counterclockwise turns for realistic friction.
- Standardized Rubbing Head - Fixed diameter (typically 16 mm) with specified pressure (≈1134 g) for consistent results.
- Dry and Wet Testing Capability - Can perform tests using dry or wet rubbing cloths.
- Sample Holder- Secure and easy-to-use fixture for holding fabric samples in place.
- Test Cloth Mounting Arm- Quick attachment for standardized white rubbing cloths.
- Simple Operation - Manual or motorized operation depending on model; easy to handle for lab technicians.
- Compliance with Standards - Follows AATCC 116, ISO 105 X16, and SATRA TM8 protocols.
- Prepare the Sample - Cut a fabric piece (typically 60 × 60 mm) and condition it per standard requirements.
- Mount the Fabric - Secure the fabric sample on the sample holder or base plate of the tester.
- Attach Rubbing Cloth - Place a standard white test cloth (dry or wetted as required) over the rubbing head.
- Apply Pressure - Lower the rubbing head onto the fabric. Standard weight is about 1134 g.
- Start the Test - Operate the tester: the head performs 1.125 turns clockwise, then 1.125 turns counterclockwise.- Number of cycles (typically 10 or 20) is set based on the test standard.
- Remove and Inspect - After testing, remove the rubbing cloth and assess any color transfer using a gray scale.
- Evaluate Fabric Surface - Check the fabric for visible changes, fading, or wear.
- Record Results - Grade both staining and fabric change per standard gray scale ratings.
It is used to change the color fastness of the textile,
printing and dyeing, printing and other products after a specific track friction.
[Related standards]
GB / T29865 AATCC116 ISO105-X16, etc.
[Instrument characteristics]:
1.Single-chip control, speed can be set freely
2.Imported motor, linear guide, low noise, suitable for long time work
3. Liquid crystal display, film panel
4. Freely set the number of friction, can count up and down,
and automatically stop the alarm when the set value is reached
[Technical Parameters]:
1. Friction head diameter: 16mm 25mm
2. Vertical pressure: 11.1N
3. Working mode: 405 ° clockwise and 405 ° counterclockwise
4. Speed range: constant 60 rpm, LCD display, thin mold panel
5. Counting range: 0-99999 times
6. Power supply: AC 220V 50Hz 80W
7. Weight: 20KG
8. Volume: L420mm × W260mm × H430mm 
Oscillation type water bath Dyeing Machine
Oscillation Type Water Bath Dyeing Machine
water bath/Shaker bath Dyeing machine
- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
water bath/Shaker bath Dyeing machine
HTHP Glycerin bath dyeing machine
HTHP Glycerin Bath Dyeing Machine
HTHP dyeing machine
- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
Fabric Stiffness Tester
Fabric Stiffness Tester
Fabric Stiffness Tester
- Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
- Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
Scope of application
It is used to measure the stiffness of cotton,
wool, silk, linen, chemical fibers and other woven fabrics,
knitted fabrics, general nonwovens, coated fabrics, etc.
It is also suitable for measuring the stiffness of paper,
leather, film and other flexible materials.
Relevant Standards
GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc.
[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
16. Host weight:20kg 
Controller For IR Dyeing Machine
Controller For IR Dyeing Machine
IR Dyeing machine controller
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): - User-friendly interface for configuring and monitoring processes. - Multi-language support and graphical display of process curves.
- Data Logging and Traceability: - Records process data for quality control and traceability.
- Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
- Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
- Improved Dyeing Accuracy and Consistency
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
