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Fatigue tester for Elastic fabric
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Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
A Fatigue Tester for Elastic Fabric is a specialized instrument designed to evaluate the durability and performance of elastic materials, such as elastic bands, tapes, and fabrics, under repeated stretching and relaxation cycles. This testing is crucial for applications where elastic materials are subjected to continuous or repetitive stress, ensuring they maintain their functionality over time.
Purpose Fatigue Tester for Elastic Fabric The primary objective of this tester is to simulate the conditions that elastic fabrics endure during actual use. By repeatedly stretching and relaxing the material, the tester assesses:
– Elastic Recovery: The ability of the material to return to its original length after stretching.
– Fatigue Resistance: How well the material withstands repeated cycles without significant degradation.
– Durability: The lifespan of the elastic properties under continuous use.
Working Principle of Fatigue Tester for Elastic Fabric
The tester operates by clamping a specimen of the elastic fabric and subjecting it to cyclic stretching and relaxation.
Key operational features include:
Cycle Count: The number of stretching and relaxation cycles is set according to testing requirements.
– Speed Regulation: The rate of stretching can be adjusted to simulate different usage conditions.
– Monitoring: The tester records data such as the number of cycles completed and any changes in the fabric’s properties.
For instance, the Elastic Band Fatigue Tester ADL-FT01 features a high-speed linear slide, servo motor, and touch screen control software, allowing precise control over stretching parameters
Key Specifications of Fatigue Tester for Elastic Fabric
While specifications may vary among different models, common parameters include:
– Stretch Percentage: Adjustable from 0% to 100%.
– Stretching Speed: Up to 40 cycles per minute.
– Sample Length Range: Maximum of 260mm.
– Cycle Count Capacity: Up to 9,999,999 cycles.
– Control Interface: Typically a 7-inch color touch screen.
– Power Supply: AC220V 50Hz/60Hz.
These features enable comprehensive testing of elastic materials under various conditions.
Benefits of Fatigue Tester for Elastic Fabric
– Quality Assurance: Ensures that elastic materials meet required durability standards.
– Product Development: Aids in the design of materials with improved fatigue resistance.
Cost Efficiency: Identifies potential material failures early, reducing product returns and warranty claims.
– Compliance: Helps manufacturers adhere to industry standards such as GB/T 37635.
Applications of Fatigue Tester for Elastic Fabric
Fatigue testers for elastic fabrics are widely used in:
– Textile Manufacturing: Testing elastic components in garments, such as waistbands and cuffs.
– Medical Textiles: Evaluating the durability of elastic materials used in bandages and supports.
– Automotive Industry: Assessing elastic components in car interiors.
– Research and Development: Developing new elastic materials with enhanced properties.
Features of Fatigue Tester for Elastic Fabric:
- Adjustable Stretch Range – Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability – Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control – 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven – Ensures precise and smooth linear motion during testing.
- Customizable Speed – Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing – Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm – Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction – Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance – Designed to follow standards like GB/T 37635 for elastic fabric testing.
How to Use Fatigue Tester for Elastic Fabric:
- Prepare the Sample
– Cut the elastic fabric to the specified size (e.g., 260 mm max length).
– Mark the gauge length if needed for measurement after testing.
- Mount the Sample – Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
– Enter the desired stretch percentage (e.g., 50%).
– Set the number of cycles and speed (e.g., 30 cycles/min).
– Adjust dwell time if required (time fabric stays stretched).
- Start the Test – Press start on the touch screen interface. – The machine will cyclically stretch and release the sample.
- Monitor Progress – Observe operation or let it run automatically.
– Machine stops automatically after reaching the set cycles.
- Remove and inspect – Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results – Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
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| Power Supply | 5 VDC adapter (included) | |
| Dimensions | 2020 x 140 x 12 mm | |
| Weight | 250 g |
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- Advanced Calibration Features- Supports multi-point calibration for improved accuracy across a wide pH range.- Some models automatically recognize buffer solutions, reducing user error.
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0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
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[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
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2/3/4/5 Digit Digital precision Balance
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- Digital Display: - Large, backlit LCD or LED display for easy reading. - Some models include touch screen interfaces.
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- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
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- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
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- Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
- Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
- Improved Dyeing Accuracy and Consistency
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
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- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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laboratory mini tenter
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- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
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- Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
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- Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient - Compact design fits easily into textile labs or sample rooms.
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- Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
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- Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
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- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
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laboratory mini tenter
