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Fatigue tester for Elastic fabric
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Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
A Fatigue Tester for Elastic Fabric is a specialized instrument designed to evaluate the durability and performance of elastic materials, such as elastic bands, tapes, and fabrics, under repeated stretching and relaxation cycles. This testing is crucial for applications where elastic materials are subjected to continuous or repetitive stress, ensuring they maintain their functionality over time.
Purpose Fatigue Tester for Elastic Fabric The primary objective of this tester is to simulate the conditions that elastic fabrics endure during actual use. By repeatedly stretching and relaxing the material, the tester assesses:
– Elastic Recovery: The ability of the material to return to its original length after stretching.
– Fatigue Resistance: How well the material withstands repeated cycles without significant degradation.
– Durability: The lifespan of the elastic properties under continuous use.
Working Principle of Fatigue Tester for Elastic Fabric
The tester operates by clamping a specimen of the elastic fabric and subjecting it to cyclic stretching and relaxation.
Key operational features include:
Cycle Count: The number of stretching and relaxation cycles is set according to testing requirements.
– Speed Regulation: The rate of stretching can be adjusted to simulate different usage conditions.
– Monitoring: The tester records data such as the number of cycles completed and any changes in the fabric’s properties.
For instance, the Elastic Band Fatigue Tester ADL-FT01 features a high-speed linear slide, servo motor, and touch screen control software, allowing precise control over stretching parameters
Key Specifications of Fatigue Tester for Elastic Fabric
While specifications may vary among different models, common parameters include:
– Stretch Percentage: Adjustable from 0% to 100%.
– Stretching Speed: Up to 40 cycles per minute.
– Sample Length Range: Maximum of 260mm.
– Cycle Count Capacity: Up to 9,999,999 cycles.
– Control Interface: Typically a 7-inch color touch screen.
– Power Supply: AC220V 50Hz/60Hz.
These features enable comprehensive testing of elastic materials under various conditions.
Benefits of Fatigue Tester for Elastic Fabric
– Quality Assurance: Ensures that elastic materials meet required durability standards.
– Product Development: Aids in the design of materials with improved fatigue resistance.
Cost Efficiency: Identifies potential material failures early, reducing product returns and warranty claims.
– Compliance: Helps manufacturers adhere to industry standards such as GB/T 37635.
Applications of Fatigue Tester for Elastic Fabric
Fatigue testers for elastic fabrics are widely used in:
– Textile Manufacturing: Testing elastic components in garments, such as waistbands and cuffs.
– Medical Textiles: Evaluating the durability of elastic materials used in bandages and supports.
– Automotive Industry: Assessing elastic components in car interiors.
– Research and Development: Developing new elastic materials with enhanced properties.
Features of Fatigue Tester for Elastic Fabric:
- Adjustable Stretch Range – Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability – Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control – 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven – Ensures precise and smooth linear motion during testing.
- Customizable Speed – Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing – Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm – Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction – Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance – Designed to follow standards like GB/T 37635 for elastic fabric testing.
How to Use Fatigue Tester for Elastic Fabric:
- Prepare the Sample
– Cut the elastic fabric to the specified size (e.g., 260 mm max length).
– Mark the gauge length if needed for measurement after testing.
- Mount the Sample – Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
– Enter the desired stretch percentage (e.g., 50%).
– Set the number of cycles and speed (e.g., 30 cycles/min).
– Adjust dwell time if required (time fabric stays stretched).
- Start the Test – Press start on the touch screen interface. – The machine will cyclically stretch and release the sample.
- Monitor Progress – Observe operation or let it run automatically.
– Machine stops automatically after reaching the set cycles.
- Remove and inspect – Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results – Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
Description
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- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process - Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing - Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality - Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
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- Safety Features - Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
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- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
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- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
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- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
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- Accurate Breathability Measurement - Precisely measures how breathable a fabric is, essential for comfort and performance.
- Supports Quality Control - Ensures consistent air permeability in fabric batches, critical for products like PPE, sportswear, and filters.
- Enhances Product Design - Helps in selecting or engineering fabrics with the right airflow properties for specific uses.
- Standard Compliance - Conforms to international testing standards (e.g., ASTM D737, ISO 9237), ensuring global credibility.
- Quick and Reliable Testing - Provides rapid results, increasing lab efficiency and production decision-making speed.
- Wide Material Compatibility - Suitable for woven, nonwoven, knitted fabrics, and even paper or coated materials.
- Improves Functional Performance - Helps optimize products for ventilation, moisture control, and thermal comfort.
- Reduces Product Failure - Identifies underperforming fabrics early, minimizing risks in high-performance applications.
- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
- Precise Test Head/Clamp - Provides an airtight seal to prevent air leakage and ensure accurate results.
- Adjustable Pressure Settings - Allows testing under various pressure drops (e.g., 10–2500 Pa), depending on fabric type.
- Automatic Airflow Measurement - Built-in sensors or flow meters capture airflow rate automatically for quick analysis.
- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
- Data Logging and Export - Some models include USB or software connectivity for storing and exporting test results.
- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ～ 4000Pa
2. Measurable air permeability: 1 ～ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ（mm）
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply：AC220V 50Hz 2KW
9.Weight：80Kg
10.Shape：1250×700×1250mm 
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- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
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- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
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- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
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- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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- Controlled Heating System
- Adjustable Fabric Width
- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
- Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
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- Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
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- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
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- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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- Orbital Motion - Provides a smooth circular shaking pattern, ideal for gentle mixing without foaming or splashing.
- Adjustable Speed Control - Speed typically ranges from 50 to 300 RPM, depending on the model and application.
- Timer Function - Allows users to set shaking time from minutes to hours for precise control of experiments.
- Platform with Clamps or Mats - Holds flasks, beakers, test tubes, or trays securely during operation.
- Digital Display (in advanced models) - Shows speed and time settings for accurate and repeatable performance.
- Variable Capacity - Available in sizes to accommodate different lab needs—from a few samples to dozens.
- Quiet Operation - Designed for minimal vibration and noise during continuous use.
- Uniform Mixing - Ensures even distribution of dyes, chemicals, or cultures without manual stirring.
- Gentle Agitation - Ideal for delicate samples like cell cultures or fabric swatches, reducing damage or splashing.
- Hands-Free Operation - Allows continuous, unattended mixing—improving lab efficiency and freeing up personnel.
- Customizable Settings - Adjustable speed and timer let users tailor mixing to specific sample types and needs.
- Versatile Use - Suitable for a wide range of applications including dye mixing, sample incubation, chemical reaction enhancement, and microbial growth.
- Enhanced Reproducibility - Consistent shaking patterns and digital controls ensure repeatable results across experiments.
- Reduces Human Error - Automated operation minimizes variability and manual handling mistakes.
- Compact and Lab-Friendly - Takes up minimal space while accommodating multiple sample containers.
- Orbital Shaking Motion - Moves samples in a circular path for uniform and consistent mixing.
- Variable Speed Control - Adjustable shaking speed (typically 50–300 RPM) to suit different sample types.
- Digital Timer - Programmable run time for precise and repeatable operations.
- Flat Platform Design - Accommodates flasks, beakers, tubes, or trays with optional clamps or non-slip mats.
- LCD or LED Display (in advanced models) - Shows speed, time, and operating status clearly.
- Quiet Operation - Low-noise motor and stable base minimize vibration and disturbance in the lab.
- Overload Protection - Prevents motor damage from excessive weight or resistance.
- Compact and Durable Build - Designed to fit standard lab benches and withstand regular use.
- Versatile Capacity Options - Available in various sizes to handle different numbers and sizes of containers. User-Friendly Interface - Simple control panel for easy setup and operation.
Brand: Dunlin
Origin: Korea.
Maximum. load capacity (with platform) is 7.5kg
Support orbital and linear shaking
Fashion design of high strength tempered glass on the front panel
LED display for easy-reading of speed and time simultaneously
Digital speed control system and micro-computer control make stable running and prevent sample splashing.
Brushless DC motor is maintenance-free and provides long service life
Over-load and over-speed detection and protection
Supports both orbital shaking and linear shaking and easy to switch the shaking mode
Continuous operation and timed operation in range of 0-99h59min are available
Automatic alarm by time controller allows for unsupervised operation
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Pantone book
Pantone Book
Pantone Book
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Pantone Book
