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Fatigue tester for Elastic fabric
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Fatigue Tester for Elastic Fabric
Fatigue tester for Elastic fabric
A Fatigue Tester for Elastic Fabric is a specialized instrument designed to evaluate the durability and performance of elastic materials, such as elastic bands, tapes, and fabrics, under repeated stretching and relaxation cycles. This testing is crucial for applications where elastic materials are subjected to continuous or repetitive stress, ensuring they maintain their functionality over time.
Purpose Fatigue Tester for Elastic Fabric The primary objective of this tester is to simulate the conditions that elastic fabrics endure during actual use. By repeatedly stretching and relaxing the material, the tester assesses:
– Elastic Recovery: The ability of the material to return to its original length after stretching.
– Fatigue Resistance: How well the material withstands repeated cycles without significant degradation.
– Durability: The lifespan of the elastic properties under continuous use.
Working Principle of Fatigue Tester for Elastic Fabric
The tester operates by clamping a specimen of the elastic fabric and subjecting it to cyclic stretching and relaxation.
Key operational features include:
Cycle Count: The number of stretching and relaxation cycles is set according to testing requirements.
– Speed Regulation: The rate of stretching can be adjusted to simulate different usage conditions.
– Monitoring: The tester records data such as the number of cycles completed and any changes in the fabric’s properties.
For instance, the Elastic Band Fatigue Tester ADL-FT01 features a high-speed linear slide, servo motor, and touch screen control software, allowing precise control over stretching parameters
Key Specifications of Fatigue Tester for Elastic Fabric
While specifications may vary among different models, common parameters include:
– Stretch Percentage: Adjustable from 0% to 100%.
– Stretching Speed: Up to 40 cycles per minute.
– Sample Length Range: Maximum of 260mm.
– Cycle Count Capacity: Up to 9,999,999 cycles.
– Control Interface: Typically a 7-inch color touch screen.
– Power Supply: AC220V 50Hz/60Hz.
These features enable comprehensive testing of elastic materials under various conditions.
Benefits of Fatigue Tester for Elastic Fabric
– Quality Assurance: Ensures that elastic materials meet required durability standards.
– Product Development: Aids in the design of materials with improved fatigue resistance.
Cost Efficiency: Identifies potential material failures early, reducing product returns and warranty claims.
– Compliance: Helps manufacturers adhere to industry standards such as GB/T 37635.
Applications of Fatigue Tester for Elastic Fabric
Fatigue testers for elastic fabrics are widely used in:
– Textile Manufacturing: Testing elastic components in garments, such as waistbands and cuffs.
– Medical Textiles: Evaluating the durability of elastic materials used in bandages and supports.
– Automotive Industry: Assessing elastic components in car interiors.
– Research and Development: Developing new elastic materials with enhanced properties.
Features of Fatigue Tester for Elastic Fabric:
- Adjustable Stretch Range – Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
- High-Cycle Capability – Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
- Touch Screen Control – 7-inch color display for easy setup, monitoring, and data entry.
- Servo Motor Driven – Ensures precise and smooth linear motion during testing.
- Customizable Speed – Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
- Multi-Sample Testing – Some models allow testing multiple specimens simultaneously.
- Cycle Counter with Alarm – Built-in counter with programmable stop after preset cycles and auto-alert feature.
- Durable Construction – Robust metal frame suitable for continuous testing in lab environments.
- Standard Compliance – Designed to follow standards like GB/T 37635 for elastic fabric testing.
How to Use Fatigue Tester for Elastic Fabric:
- Prepare the Sample
– Cut the elastic fabric to the specified size (e.g., 260 mm max length).
– Mark the gauge length if needed for measurement after testing.
- Mount the Sample – Secure both ends of the fabric in the upper and lower clamps.
- Set Test Parameters
– Enter the desired stretch percentage (e.g., 50%).
– Set the number of cycles and speed (e.g., 30 cycles/min).
– Adjust dwell time if required (time fabric stays stretched).
- Start the Test – Press start on the touch screen interface. – The machine will cyclically stretch and release the sample.
- Monitor Progress – Observe operation or let it run automatically.
– Machine stops automatically after reaching the set cycles.
- Remove and inspect – Take out the fabric and measure elongation, recovery, or visual defects.
- Record and Compare Results – Compare with initial measurements or standard performance criteria.
Fatigue tester for Elastic fabric
Description
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Controller For IR Dyeing Machine
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- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
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- Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
- Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
- Improved Dyeing Accuracy and Consistency
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
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Laboratory tenter
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- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
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- Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
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- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
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- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
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laboratory mini tenter
Fabric air permeability tester
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Fabric air permeability tester
- Accurate Breathability Measurement - Precisely measures how breathable a fabric is, essential for comfort and performance.
- Supports Quality Control - Ensures consistent air permeability in fabric batches, critical for products like PPE, sportswear, and filters.
- Enhances Product Design - Helps in selecting or engineering fabrics with the right airflow properties for specific uses.
- Standard Compliance - Conforms to international testing standards (e.g., ASTM D737, ISO 9237), ensuring global credibility.
- Quick and Reliable Testing - Provides rapid results, increasing lab efficiency and production decision-making speed.
- Wide Material Compatibility - Suitable for woven, nonwoven, knitted fabrics, and even paper or coated materials.
- Improves Functional Performance - Helps optimize products for ventilation, moisture control, and thermal comfort.
- Reduces Product Failure - Identifies underperforming fabrics early, minimizing risks in high-performance applications.
- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
- Precise Test Head/Clamp - Provides an airtight seal to prevent air leakage and ensure accurate results.
- Adjustable Pressure Settings - Allows testing under various pressure drops (e.g., 10–2500 Pa), depending on fabric type.
- Automatic Airflow Measurement - Built-in sensors or flow meters capture airflow rate automatically for quick analysis.
- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
- Data Logging and Export - Some models include USB or software connectivity for storing and exporting test results.
- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
r Permeability Tester
Appliance Range
It is used to TEST the air permeability of various textile fabrics, including industrial fabrics, nonwoven fabrics and other textile products and other breathable materials.
Related Standards
GB / T 5453, GB / T 13764, ISO 9237, ISO 5636, ASTM D737, etc.
Instrument characteristics
1. Automatic sample clamping, automatic nozzle replacement, and quick test.
2. Microcomputer processing, the test results are displayed directly, without manual table calculation;
3. Built-in continuous test mode, the test unit can be switched as needed.
4. Chinese LCD menu operation, configure computer interface.
Technical parameter
1. Range of sample pressure difference: 1 ～ 4000Pa
2. Measurable air permeability: 1 ～ 40,000mm / s
3. Measurement error: ≤ ± 2%
4. Measurable fabric thickness: ≤8mm
5. Test area: 5cm2; 20cm2; 50cm2; 100cm2
Ф50mm (≈19.6cm2)
Ф70mm (≈38.5cm2)
6. Nozzles: 11 in total (automatic replacement of digital setting)
CODE 00 01 02 03 04 05 06 07 08 09 10
DIAφ（mm）
0.8 1.2 2 3 4 6 8 10 12 16 20
7.Data Capacity:≤200 times tests
8.Power Supply：AC220V 50Hz 2KW
9.Weight：80Kg
10.Shape：1250×700×1250mm 
Fiber Oil Fast Extractor
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- Sample Preparation: Cut the fabric or fiber into small pieces.
- Solvent Addition: Place the sample into a metal tube and add an appropriate solvent (e.g., petroleum ether, ethyl ether).
- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process - Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing - Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality - Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation - Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring - Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards - Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling - Enclosed design minimizes solvent exposure and evaporation loss.
- Multiple Test Stations - Usually equipped with 2 to 4 independent work units for parallel testing.
- Automatic Weight Pressing System - Applies consistent pressure on samples for uniform solvent extraction.
- Microcomputer Temperature Control - Maintains precise heating (typically 90–120°C) with ±1°C accuracy.
- Built-in Timer and Calculator - Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display - Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design - Made with corrosion-resistant materials suited for chemical handling.
- Safety Features - Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant - Designed to meet GB/T 6504-2017 and similar industry testing standards.
- Prepare the Sample - Cut 5–10 g of fiber or yarn into small pieces and place in the sample tube.
- Add Solvent - Pour a suitable solvent (e.g., petroleum ether) into the tube to cover the sample.
- Apply Weight - Place the extractor's weight or press system onto the sample to aid extraction.
- Start Extraction - Activate the machine. The solvent dissolves the oils and flows to the heating plate.
- Heat for Evaporation - Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
- Clean the Unit - After cooling, clean all parts to prepare for the next test.
Fiber Oil Fast Extractor
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true burst
- Available with automatic test strip feeder Measurements are simple to make with the Mullen type Bursting Strength Tester. Fast automatic measurements Measurement starts automatically once a test piece has been placed in the measuring gap. The clamping foot descends, and a bursting strength measurement is made.
- Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
- A variety of unit conversions between Chinese and English. 10. Reliable anti-pinch safety protection design. [Technical parameter]: 1. Test range: (0～1)Mpa (the range above 1Mpa needs to be customized) 2. The minimum graduation value: 0.0001Mpa 3. Pressurization mode: direct pressurization, timing pressurization, and expansion degree pressurization.
