Digital Yarn Twist Tester
Digital Yarn Twist Tester
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    Digital Yarn Twist Tester
    Digital Yarn Twist Tester
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    Sample Cone Yarn Dyeing Machine
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    Digital Yarn Twist Tester

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    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

     

    A Digital Yarn Twist Tester is a laboratory device used to measure the number of twists (turns) per unit length in a yarn. It’s crucial for evaluating yarn quality, strength, elasticity, and uniformity. The digital version offers precise, automated readings for both S-twist and Z-twist yarns.

     

    Purpose Digital Yarn Twist Tester:

    To determine twist per inch (TPI) or twist per meter (TPM) in single and plied yarns using direct untwist or untwist-retwist methods.

     

    Applications Digital Yarn Twist Tester:

    Quality control in spinning mills

    Yarn standard testing (cotton, polyester, blends)

    R&D in textile manufacturing

     

    Working Principle Digital Yarn Twist Tester:

    One end of the yarn is clamped, and the other is rotated to remove or measure twists.

    The tester counts and displays twist digitally based on length and rotation.

     

    Benefits of Digital Yarn Twist Tester:

    High Accuracy – Digital readout ensures precise twist measurements.

    Quick Testing – Faster than manual methods, increasing lab efficiency.

    Versatile Application – Suitable for single, doubled, or plied yarns.

    Reduces Human Error – Automated counting improves repeatability and consistency.

     

    Supports Both S & Z Twist – Measures both twist directions accurately.

    User-Friendly Operation – Intuitive controls and clear display simplify use.

     

    Features of Digital Yarn Twist Tester:

    Digital Display – Shows real-time twist count and length.

    Motorized Rotation- Smooth, adjustable rotation speed for controlled untwisting.

    Dual Clamp System – Holds yarn securely to prevent slippage.

    Length Measurement Scale – Built-in ruler or encoder for precise yarn length setup.

     

    Auto Stop Function – Automatically stops when yarn is fully untwisted.

    Selectable Units – Twist readings available in TPI or TPM.

     

    How to Use Digital Yarn Twist Tester:

    Prepare the Yarn Sample

    – Cut a yarn length (e.g., 250 mm or 10 inches) as per testing standard.

    – Make sure it’s free from knots or damage.

    Mount the Yarn   – Fix one end in the stationary clamp and the other in the rotating clamp.

    – Ensure the yarn is straight and under slight tension.

     

    Set the Gauge Length – Adjust the length scale or input it digitally, depending on the machine.

    Select Twist Direction – Choose S or Z direction based on the yarn’s twist.

    Start the Test – Activate the motor to untwist (or untwist-retwist, if applicable).   – The display shows the number of rotations. Read the Twist Value  – The twist (TPI/TPM) appears automatically based on the set length.

     

    Stop and Unload – Once reading is complete, stop the machine and remove the yarn.

    Record the Result – Note the reading for documentation or further analysis.

     

    Maintenance Tips for Digital Yarn Twist Tester:

    Daily:

    ☐ Wipe down the machine and clamps to remove dust or fibers

    ☐ Check for yarn residue on rotating parts

    ☐ Ensure display and buttons are responsive

     

    Weekly:

    ☐ Lubricate rotating spindle lightly (if required)

    ☐ Inspect clamps for wear or misalignment

    ☐ Test motor rotation for smooth operation

    ☐ Check twist direction selector switch

     

    Monthly:

    ☐ Calibrate digital display if twist readings drift

    ☐ Inspect electrical wiring and connectors

    ☐ Tighten any loose screws or panel parts

     

     

    Safety Tips:

    Avoid Loose Clothing: Prevent getting caught in the rotating spindle

    Use Proper Yarn Tension: Overstretching may snap the yarn or damage clamps

    Handle With Care: Avoid rough handling of the digital panel or twist arm

    Power Off When Not in Use: Prevents accidental operation

    Follow Manual: Refer to user guide for specific calibration or cleaning procedures

     

    Digital Yarn Twist Tester – Maintenance & Safety Checklist

     

    Daily Maintenance:

    ☐ Clean clamps and body surface

    ☐ Remove lint or yarn fragments

    ☐ Verify display & control buttons function properly

     

    Weekly Maintenance:

    ☐ Lightly lubricate spindle if required

    ☐ Inspect clamp alignment and grip

    ☐ Test motor for smooth, silent operation

    ☐ Check twist direction switch

     

    Monthly Maintenance:

    ☐ Calibrate twist reading accuracy

    ☐ Inspect cables and connectors

    ☐ Tighten loose hardware

    ☐ Run full test to ensure system performance

     

    Safety Checklist:

    ☐ Keep hands clear of rotating parts during testing

    ☐ Avoid loose clothing or jewelry

    ☐ Do not overstretch or over tension yarn

    ☐ Power off when cleaning or not in use

    ☐ Follow the machine’s manual for calibration and service

     

    Basic Troubleshooting Guide – Digital Yarn Twist Tester

     

    Issue: No Power / Display Not Turning On

    –  Check power cable and socket

    –  Inspect fuse or main switch

    –  Ensure emergency stop isn’t engaged

     

    Issue: Twist Count Seems Inaccurate

    –  Recalibrate the machine

    –  Verify yarn length input is correct

    –  Check for slippage in clamps

     

    Issue: Motor Not Rotating

    –  Ensure motor switch is ON

    –  Inspect motor connection and wiring

    –  Test rotation manually to check for blockage

     

    Issue: Display Freezes or Buttons Unresponsive

    –  Restart the machine

    –  Check control panel for dust or moisture

    –  Contact support if issue persists

     

    Issue: Auto-Stop Not Working

    –  Ensure length and twist direction are set

    –  Check sensor alignment or damage

    –  Reboot and re-run test

     

    Scope of application
    It is used for testing the twist, twist irregularity and twist shrinkage of all kinds of yarns.
    [Related standards]
    GB/T2543.1/2 FZ/T10001 ISO2061 ASTM D1422 JIS L1095 etc.

     

    Technical parameters
    1. Work mode:Computer program control, data processing, printout results
    2. Test methods:
    A, Average twisting slip elongation
    B, Average maximum twisting elongation.
    C, Direct counting method D, twisting twisting A method
    E, Twisting twisting B method f and three times twisting twisting method

    3. Sample length:10、25、50、100、200、250、500mm
    4. Twist test range:1~1998 twist /10cm, 1~1998 twist /m
    5. The extent of twist removal:Maximum 50mm
    6. Maximum twist measurement.20mm
    7. Speed:600～3000r/min
    8. Pre tension:0.5～171.5cN

    Digital Yarn Twist Tester

    Digital Yarn Twist Tester

    9. Size:920×170×220mm
    10. Power supply:Ac220V 50Hz 25W
    11. Weight:16kg

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    GSM Cutter with Balance

    GSM Cutter with Balance

      A GSM Cutter with Balance is a lab toolset used to determine the GSM (Grams per Square Meter) of fabrics, which indicates the fabric's weight and density. The kit includes a GSM round cutter and a precision weighing balance.   Purpose GSM Cutter with Balance: To accurately measure the weight per unit area of textile, paper, or nonwoven samples for quality control and product classification.   How It Works: GSM Cutter: - A circular blade cuts a fixed area (usually 100 cm²) from the fabric. Weighing Balance: - The cut piece is weighed, and the result is multiplied by 100 to get GSM. GSM = Weight (in grams) × 100   Applications of GSM Cutter with Balance: Textile and garment industry Nonwovens and paper manufacturing QC labs and R&D   Benefits of GSM Cutter with Balance: Accurate GSM Measurement - Ensures precise fabric weight analysis for quality control. Quick and Simple Operation - Allows fast sampling and GSM calculation in minutes. No Need for Area Calculation - Cutter gives a fixed area (usually 100 cm²), simplifying the formula. Improves Product Consistency - Helps maintain uniform fabric weight across batches.   Portable and User-Friendly - Compact design makes it ideal for labs and production floors. Cost-Effective Tool - Offers high accuracy without the need for expensive equipment. Versatile Use - Suitable for fabrics, paper, leather, films, and more.   Features of GSM Cutter with Balance: Rotary Blade Cutter - Stainless steel blades for clean and accurate circular cuts. Fixed Sample Area - Typically 100 cm², eliminating the need for area measurement. Precision Digital Balance   - Measures in grams with high resolution (0.01 g or better).   Rubber Cutting Pad - Protects blade and provides a smooth surface for cutting. Safety Lock - Prevents accidental blade exposure. Compact & Durable Design- Long-lasting, lab-friendly construction.   How to Use GSM Cutter with Balance: Prepare the Fabric Sample- Place the fabric on the rubber cutting pad. Cut the Sample - Hold the GSM cutter firmly and rotate it to cut a 100 cm² circular sample. Turn on the Balance - Power up the digital weighing scale and tare it to zero.   Weigh the Sample - Place the cut fabric piece on the balance and note the weight in grams. Calculate GSM - Multiply the weight by 100 to get GSM.  - GSM = Sample weight (g) × 100 Record the Result- Log the GSM value for quality control or analysis. Clean and Store - Wipe the cutter and balance, and store them safely after use.   GSM Calculation Formula: GSM (g/m²) = (Weight of Sample in grams) × 100 When using a GSM cutter (100 cm²): The cutter gives a fixed area of 100 cm², which is 1/100th of a square meter. So, multiplying the sample's weight by 100 gives the GSM directly. Example: If the sample weighs 1.75 g, then: GSM = 1.75 × 100 = 175 g/m²   Balance Calibration Guide (Manual Calibration): Warm-Up   - Turn on the balance and let it warm up for 10–15 minutes if required. Level the Balance   - Use the built-in bubble level and adjust leveling feet until the bubble is centered. Tare the Balance   - Press the “TARE” or “ZERO” button to reset the display to 0.000 g.   Enter Calibration Mode   - Press the “CAL” or “MODE” button (depends on the model). - Some balances may require holding the button for a few seconds. Use Standard Weight   - When prompted, place a certified calibration weight (e.g., 100g, 200g) on the pan.   - Wait for the display to stabilize.   Confirm Calibration   - The balance will beep or show “PASS” once successful.   - Remove the weight when done. Recheck Zero  - Ensure the display returns to 0.000 g after removing the weight.   Tips: Use certified weights for accuracy (Class F1 or E2). Calibrate in a draft-free, vibration-free environment. Calibrate daily or before critical measurements.     GSM Cutter  & Balance GSM Cutter Brand: Schroder Origin: Germany Capacity: 100 Sq.cm Supplied with 1 pcs cutting Pad and 04 pcs cutting blade. Digital Electronics balance Precision GSM Weight Balance 0.01g to 200g Model: GSM200 Brand: Schroder Origin: Germany
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    Perspiration Tester
    Perspiration Tester

    Perspiration Tester

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    Perspiration Tester

    Perspiration Tester

    Perspiration Tester

      A Perspiration Tester is a lab device used to evaluate the colorfastness of textiles to artificial perspiration (sweat). It simulates the effects of human sweat—both acidic and alkaline—on dyed or printed fabrics under controlled temperature and pressure.   Purpose of Perspiration Tester: - To test how fabrics react to body sweat and determine whether dyes bleed, fade, or transfer onto adjacent materials.   Working Principle:
    1. Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
    2. They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
    3. The assembly is loaded into the tester and pressed under specific pressure.
    4. it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
    5. Afterward, color change and staining are evaluated using a gray scale.
      Applications of Perspiration Tester: - Garment and sportswear testing - Quality control in textile processing - Compliance with standards like ISO 105 E04, AATCC 15   Benefits of Perspiration Tester:
    1. Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
    2. Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
    3. Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
    4. Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
     
    1. Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
    2. Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
    3. Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
      Features of Perspiration Tester:
    1. Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
    2. Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
    3. Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
    4. Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
     
    1. Compact Design- Space-saving, bench-top model ideal for lab environments.
    2. Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
    3. Ease of Operation - Simple loading, unloading, and incubation process.
    4. High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
      How to Use a Perspiration Tester:
    1. Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
    2. Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
    3. Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
    4. Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
     
    1. Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
    2. Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
    3. Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
    1. Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
    2. Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
    3. Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
    4. Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
     
    1. Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
    2. Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
    3. Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
    1. Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
    2. Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
    3. They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
    4. The assembly is loaded into the tester and pressed under specific pressure.
    5. it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
    6. Afterward, color change and staining are evaluated using a gray scale.
      Perspiration Tester

      Perspiration Tester

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    Card Winding Machine
    Card Winding Machine

    Card winding machine

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    Card Winding Machine

    Card Winding Machine

    Card Winding Machine

      A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.   Purpose Card Winding Machine: To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.   Applications Card Winding Machine: Yarn dyeing labs R&D and sample development Display or swatch card preparation Yarn shade catalog creation   Working Principle Card Winding Machine: The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card. The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.   Benefits of Card Winding Machine: Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation. Ideal for Sampling - Perfect for creating lab dye samples, color cards, and swatches. Time-Saving - Automates a manual process, increasing efficiency.   Low Yarn Waste - Allows controlled use of small yarn amounts for trials. Supports Various Yarn Types - Can handle cotton, polyester, blends, and fancy yarns.   Features of Card Winding Machine: Adjustable Winding Tension - Maintains constant tension to prevent yarn breakage. Speed Control - Variable winding speed for different yarn types and applications. Card Size Compatibility - Supports multiple card sizes and formats. Precision Traverse System- Ensures neat layer formation without overlapping. Compact Design - Table-top or stand-mounted; suitable for labs or sample rooms.   How to Use a Card Winding Machine: Prepare the Yarn Source - Place the yarn cone or bobbin on the yarn holder. - Thread the yarn through the tensioner and guide system. Insert the Card - Mount the empty card or board onto the winding platform/clamp securely.   Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size. Start the Machine - Turn on the power and begin winding; monitor the yarn flow and tension. Monitor the Winding - Ensure yarn is winding evenly and smoothly across the card.   Stop the Machine - Once the desired coverage or length is reached, stop the machine. Remove the Card - Carefully take out the wound card and trim any loose yarn ends. Label or Store - Label for testing or sample purposes as needed.   Maintenance Tips for Card Winding Machine: Daily: ☐ Clean yarn guides and tensioners ☐ Wipe down the machine to remove dust or lint ☐ Check for smooth yarn feeding   Weekly: ☐ Lubricate moving parts if required ☐ Inspect tension device and traverse system for wear ☐ Test speed control and motor function   Monthly: ☐ Tighten all screws, knobs, and clamps ☐ Inspect electrical parts and connections ☐ Clean internal components if accessible   Safety Tips: ☐ Keep fingers away from moving yarn and parts during operation ☐ Do not exceed machine speed limits for delicate yarns ☐ Ensure proper grounding of the machine ☐ Always power off before cleaning or adjusting settings ☐ Wear snug clothing to avoid yarn entanglement  
    Product description
    Color Card Winding Machine applies to a number of brass wire, yarn,
    while according to technological requirements on winding type with quantitative,
    bound, for yarn user optional color, contrast and testing purposes.
    It is a professional new product designed to give a variety of sample cards.
    Specification
    Model FH-25
    Color card winding machine
    Voltage 220V 50HZ one phase
    Color White
    Dimensions L1100xW600xH800(mm)
    Paper color card size According to custom-made Piece Within 25 pieces
    Power 15w
    Weight 30kgs
    We could make special type according to the customers request.
    Card Winding Machine

    Card Winding Machine

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    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

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    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

      A Thread Cone Winding Machine is a textile winding device used to wind sewing thread or yarn uniformly onto cones. It prepares thread packages for use in sewing, embroidery, or further textile processing.   Purpose of Thread Cone Winding Machine: - Converts yarn from hanks, bobbins, or spools into cone form for better handling and usage in production.   Key Functions of Thread Cone Winding Machine: - Winding with controlled tension and speed - Forming cones with precise shape and density - Ensuring smooth yarn feeding without breaks   Applications of Thread Cone Winding Machine: - Sewing thread manufacturing - Embroidery thread preparation - Yarn rewinding in textile mills - Packaging of dyed yarns   Benefits of Thread Cone Winding Machine:
    1. Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
    2. Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
    3. Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
    4. Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
     
    1. Improves Thread Quality - Removes loose fibers and irregularities during winding.
    2. Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
      Features of Thread Cone Winding Machine:
    1. Adjustable Winding Speed - Variable speed control for different thread types.
    2. Thread Tension Control System - Maintains consistent tension for smooth winding.
    3. Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
    4. Multiple Spindle Options - Single or multi-spindle designs for higher output.
     
    1. Traverse Mechanism - Ensures even layering of thread across the cone.
    2. Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
      How to Use Thread Cone Winding Machine:
    1. Set Up the Machine - Turn on the power and check all safety covers and switches.
    2. Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
    3. Mount the Empty Cone - Fix an empty cone securely onto the spindle.
     
    1. Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
    2. Adjust Settings - Set the desired winding speed and tension based on thread type.
    3. Start the Machine - Press the start button; the thread begins winding onto the cone.
    4. Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
     
    1. Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
    - You can also stop it manually once the cone reaches the desired size.
    1. Remove the Cone - Carefully remove the finished cone and load a new one if needed.
    2. Clean and Shut Down - Turn off the machine and clean any thread residue after use.
      Safety Tips for Thread Cone Winding Machine:
    1. Always Use Safety Guards - Ensure all protective covers are in place before operation.
    2. Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
    3. Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
     
    1. Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
    2. Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
    3. Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
      Basic Maintenance Steps:
    1. Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
    2. Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
    3. Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
    4. Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
    5. Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
        Lab Winding Machine is used in lab spinning procedure and lab cop dyeing. It is suitable for education, R&D, widely used in lab.Follows are features of lab cone winder: It can wind the spun yarn from bobbin plastic tube to cone tube. It is suitable for soft winding & hard winding. It supports uniform control for all the spindles and individual control for each spindle. The uniform control is through touch panel and the individual control is through microcontroller. Driven by brushless DC motor; The winding speed can be adjusted; Each spindle has auto-stop function when yarn breaks; Mini-type design, easy to clean, set and maintain.   Application Of Lab Cone Winding Machine Lab cone winding machine is used to twine yarn to the line pipe. It is very helpful for education and research institute etc. Particularly, for yarn dyeing, if the bobbin yarn is purchased from market, customer must use loose winding machine to wind the yarn. After the yarn become loose, it can be used for dyeing; after dyeing, if customer want to sell the bobbin yarn to market, tight winding machine must be used to make the bobbin yarn tight, then it can be sold to market. Our lab cone winding machine with normal four spindles having two positions for loose winding and the other two positions for tight winding is essential if customer need to wind the yarn.
    Thread Cone Winding Machine

    Thread Cone Winding Machine

    If you need more information about Cotton Cone Winding Machine ,please contact us.
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