Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor
    Cone Yarn Dyeing Machine
    Cone yarn Dyeing machine $0.00
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    Automatic Bobbin Hydro extractor

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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

     

    An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.

     

    Purpose of Automatic Bobbin Hydro extractor:

    To dewater dyed yarn bobbins quickly and efficiently before final drying.

     

    Applications of Automatic Bobbin Hydro extractor:

    Textile dye houses

    Cone and bobbin dyeing units

    Pre-drying in yarn processing

     

    Working Principle of Automatic Bobbin Hydro extractor:

    Dyed bobbins are loaded into perforated baskets.

    The machine spins rapidly, forcing water outwards and draining it away.

    Automatic controls manage cycle time, speed, and safety functions.

     

    Benefits of Automatic Bobbin Hydro extractor:

    Fast Water Removal – Greatly reduces moisture content before drying, saving energy.

    Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.

    Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.

    Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.

     

    Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.

    Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.

     

    Features of Automatic Bobbin Hydro extractor:

    High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.

    PLC or Digital Controller – For setting speed, time, and safety interlocks.

    Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.

    Automatic Lid Locking System – Ensures safety during operation.

     

    Efficient Drainage System – Quickly removes expelled water to drain line.

    Vibration-Free Design – Balanced system reduces noise and mechanical wear.

     

    How to Use Automatic Bobbin Hydro extractor:

    Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.

    Load the Machine – Open the lid and place bobbins evenly inside the perforated drum.     – Avoid overloading to maintain balance during spinning.

     

    Close and Lock Lid – Securely close the lid; the automatic locking system will engage.

     

    Set Parameters- Use the control panel to set spinning speed and time according to yarn type.

    Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.

    Monitor Operation – The machine runs, extracting water by centrifugal force.

     

    Cycle Completion – After the set time, the machine slows down and stops automatically.

    Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.

    Clean the Machine – Remove any residual water or lint from the drum after use.

     

    Maintenance Tips for Automatic Bobbin Hydro extractor:

    Daily:

    ☐ Clean the drum and interior to remove lint and water residues

    ☐ Check lid locking mechanism for smooth operation

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manufacturer instructions

    ☐ Inspect belt or motor coupling for wear

    ☐ Test safety interlocks and emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel for damage

    ☐ Balance drum if vibrations are noticeable

    ☐ Tighten all bolts and fasteners

     

    Safety Tips:

    ☐ Always ensure the lid is properly locked before starting

    ☐ Do not overload the drum to avoid imbalance and damage

    ☐ Keep hands and loose clothing clear of moving parts

    ☐ Use emergency stop in case of abnormal noise or vibration

    ☐ Turn off power before cleaning or maintenance

     

    Automatic Bobbin Hydro extractor

    Maintenance Checklist

    Daily:

    ☐ Clean drum and interior from lint & water

    ☐ Check lid locking mechanism

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manual

    ☐ Inspect belt/motor coupling for wear

    ☐ Test safety interlocks & emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel

    ☐ Balance drum if vibration occurs

    ☐ Tighten bolts and fasteners

     

    Safety Checklist

    ☐ Confirm lid is locked before operation

    ☐ Avoid overloading drum

    ☐ Keep hands & loose clothing away from moving parts

    ☐ Use emergency stop if needed

    ☐ Power off before cleaning or maintenance

     

    TECHNICAL DATA OF THE MACHINE

    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.

     

    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.

     

    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.

     

    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel “U” type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.

      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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    Brand: FEIHU Model: FHCT-S / As Per Machine Origin: China Machine Type: Cone to Cone Winding Machine Application: Before Dyeing Yarn Preparation

    Product Introduction

    The High Speed Soft  Winding Machine latest 2026 is a high-efficiency industrial yarn winding machine specially designed for preparing yarn cones before the dyeing process. It is suitable for winding a wide range of yarns, including Cotton, Wool, Acrylic, Polyester and other commonly used textile yarns.The machine is designed to produce well-formed and uniform soft yarn packages, helping improve the quality and consistency of the subsequent dyeing process. With a winding speed of 100–1000 m/min, the machine provides high productivity while allowing the operator to adjust the process speed according to yarn quality and feeding conditions. The High Speed Soft Cone Winding Machine latest 2026 also helps reduce manual workload and improve operational efficiency in textile yarn preparation. Its integrated yarn monitoring and control functions make it suitable for modern spinning, dyeing and textile processing facilities.

    Scope of Application

    The High Speed Soft Cone Winding Machine latest 2026 is mainly used for before-dyeing yarn preparation. It can be used in textile mills, yarn dyeing factories, spinning mills and other facilities where yarn needs to be prepared in soft cone form before dyeing. It is suitable for:
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    • Acrylic yarn
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    The machine is particularly useful where consistent package formation, controlled yarn tension and efficient production are required.

    Standard Features

    • High-speed winding operation
    • 96 spindles per set
    • 12 spindles per section, double side
    • Cone-to-cone winding system
    • Adjustable winding speed from 100–1000 m/min
    • Suitable for different types of textile yarn
    • Individual 90W DC motor for each spindle
    • Meter counting system
    • Automatic yarn break sensor
    • Adjustable speed control
    • Yarn tension control device
    • Anti-stack device
    • Centralized control box
    • Touch-screen control system
    • Voltage regulator
    • Complete with standard accessories
    • Designed for efficient and uniform yarn package formation

    Technical Specification of High Speed Soft Winding Machine latest 2026

    Parameter Specification
    Machine Name High Speed Soft Cone Winding Machine
    Brand FEIHU
    Model FHCT-S / As Per Machine
    Origin China
    Machine Type Cone to Cone
    Application Before Dyeing Yarn Preparation
    Spindle Number 96 Spindles/Set
    Spindle Arrangement 12 Spindles/Section, Double Side
    Winding Speed 100–1000 m/min
    Motor Power 90W DC Motor / Spindle
    Yarn Tension Adjustable
    Meter Counting Available
    Yarn Break Sensor Available
    Speed Control Adjustable
    Anti-Stack Device Available
    Control System Centralized Control Box
    Display Touch Screen
    Voltage Regulation Available
    Standard Accessories Complete Set
    Dimension L 18160 × W 1060 × H 1560 mm / As Per Machine
    Net Weight As Per Machine

    Winding Speed

    The FEIHU FHCT-S provides a winding speed range of 100–1000 m/min. The actual process speed can be adjusted according to the quality of yarn, yarn type, feeding condition and required package formation. This adjustable speed function allows users to select an appropriate operating condition for different yarn materials and production requirements.

    Spindle Configuration

    The High Speed Soft  Winding Machine latest 2026 is configured with 96 spindles per set, arranged as 12 spindles per section with double-side construction. This configuration allows the machine to achieve high production capacity while maintaining an organized and efficient winding arrangement. The multi-spindle design makes the FHCT-S suitable for industrial-scale yarn preparation where continuous and reliable production is required.

    Individual Spindle Motor

    Each spindle is equipped with a 90W DC motor, providing independent and efficient spindle operation. The individual motor arrangement supports stable winding performance and allows the machine to operate effectively across its specified speed range.

    Yarn Tension Control

    Consistent yarn tension is an important requirement for producing a properly formed yarn package. The FHCT-S is equipped with a yarn tension device to help maintain controlled yarn tension during the winding process. Proper tension control helps produce more uniform packages and supports improved performance during subsequent textile processing and dyeing operations.

    Meter Counting System

    The integrated meter counting system enables operators to monitor the winding length during operation. This feature provides convenient production monitoring and helps maintain consistency between yarn packages.

    Yarn Break Sensor

    The machine is equipped with a yarn break sensor for detecting yarn breakage during winding. This helps the operator identify interruptions quickly and improves the overall efficiency of the winding operation.

    Anti-Stack Device

    The built-in anti-stack device is designed to support proper yarn distribution during winding. It helps reduce concentrated yarn build-up and contributes to better package formation.

    Centralized Touch-Screen Control

    The FEIHU FHCT-S features a centralized control box with touch-screen operation, providing convenient access to machine operating functions. The centralized control arrangement makes it easier for operators to monitor and control the winding process from a single operating point.

    Voltage Regulator

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    Package Formation

    One of the main purposes of the High Speed Soft Winding Machine latest 2026 is to produce a well-formed soft yarn package suitable for subsequent dyeing operations. Proper package formation is important in yarn dyeing because it supports consistent penetration and circulation of dye liquor through the yarn package. The machine's controlled winding speed, yarn tension system and anti-stack arrangement work together to support uniform package preparation.

    Applications of High Speed Soft Winding Machine latest 2026

    The High Speed Soft Winding Machine latest 2026 can be used in:
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    • Textile Manufacturing Plants
    • Spinning Mills
    • Knitting Industries
    • Garment Textile Production
    • Cotton Yarn Processing
    • Wool Yarn Processing
    • Acrylic Yarn Processing
    • Polyester Yarn Processing
    • Blended Yarn Processing
    • Before-Dyeing Yarn Preparation

    Suitable Yarn Types

    The machine is designed for winding various textile yarns, including: Cotton Yarn: Suitable for preparing cotton yarn packages before dyeing. Wool Yarn: Suitable for appropriate wool yarn winding applications. Acrylic Yarn: Can be used for preparing acrylic yarn for subsequent processing. Polyester Yarn: Suitable for polyester yarn package preparation. Other Textile Yarns: The machine can also be configured for other suitable yarn types according to production requirements.

    Advantages of High Speed Soft Winding Machine latest 2026

    High Production Efficiency

    With up to 96 spindles per set and a winding speed of up to 1000 m/min, the machine is designed for high-volume yarn preparation.

    Uniform Yarn Packages

    Controlled winding parameters and tension management help produce well-formed and consistent soft cones.

    Reduced Labor Intensity

    The multi-spindle configuration and centralized control system reduce manual workload and improve operator efficiency.

    Adjustable Operating Speed

    The winding speed can be adjusted according to yarn quality, yarn type and feeding conditions.

    Improved Process Preparation

    Properly prepared yarn packages can support more consistent performance during subsequent dyeing and textile processing.

    Convenient Operation

    The centralized touch-screen control system provides a convenient interface for machine operation and monitoring.

    Yarn Break Monitoring

    The integrated yarn break sensor helps detect winding interruptions and supports efficient production management.

    Complete Standard Accessories

    The machine is supplied with its standard accessories and essential operating components.

    Why Choose High Speed Soft Winding Machine latest 2026

    The High Speed Soft Winding Machine latest2026 is designed for textile manufacturers looking for an efficient and reliable solution for before-dyeing yarn preparation. Its combination of 96-spindle capacity, adjustable 100–1000 m/min winding speed, individual DC motors, yarn tension control, meter counting, yarn break sensing, anti-stack technology and centralized touch-screen control makes it suitable for modern textile production environments. The machine can help textile factories improve yarn preparation efficiency, reduce manual workload and achieve more consistent soft cone packages for subsequent dyeing operations.

    Standard Accessories

    The machine is supplied with complete standard accessories required for normal operation, subject to the final machine configuration and supplier specification.

    Machine Dimension

    Length: 18160 mm Width: 1060 mm Height: 1560 mm Dimension: As Per Machine Net Weight: As Per Machine

    Product Summary of High Speed Soft Winding Machine latest 2026

    The High Speed Soft Winding Machine latest 2026 is an industrial cone-to-cone yarn winding machine designed primarily for before-dyeing preparation. With 96 spindles/set, 12 spindles per section, double-side configuration, 100–1000 m/min winding speed and 90W DC motor per spindle, it provides an efficient solution for preparing cotton, wool, acrylic, polyester and other textile yarns. Its meter counter, yarn break sensor, adjustable speed, yarn tension device, anti-stack device, centralized touch-screen control box and voltage regulator provide convenient and controlled winding operation for modern textile processing facilities.
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    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing Machine

      A Sample Cone Yarn Dyeing Machine is a lab-scale dyeing unit designed for dyeing small batches of yarn wound on cones. It simulates the bulk cone dyeing process, allowing testing of dye formulations, shade matching, and process development before large-scale production.   Purpose Sample Cone Yarn Dyeing Machine: To dye yarn cones under controlled conditions using a small quantity of dyes, water, and chemicals.   Working Principle Sample Cone Yarn Dyeing Machine: Yarn cones are mounted on dyeing spindles. The dye liquor is circulated through the yarn from inside (inward flow) or outside (outward flow), ensuring uniform penetration. Temperature, pressure, and time are controlled digitally.   Applications of Sample Cone Yarn Dyeing Machine: Lab trials in dye houses R&D in dye and chemical manufacturing Shade and recipe matching Process optimization before bulk production   Benefits of Sample Cone Yarn Dyeing Machine: Cost-Effective Testing - Uses minimal dye, water, and energy for trial batches. Accurate Shade Development - Matches production dyeing conditions for reliable color matching. Quick Recipe Validation - Fast testing of dyeing recipes before bulk production. Time Saving - Rapid cycle time helps speed up R&D and approvals.   Versatile Applications - Suitable for different yarn types: cotton, polyester, blends, etc. Improved Quality Control - Identifies dyeing issues early in lab conditions.   Features of Sample Cone Yarn Dyeing Machine: Compact Design - Lab-friendly, space-saving build. Digital Controller - Precise control of temperature, time, and pressure. Reversible Flow System - Ensures uniform dyeing by alternating liquor flow. Stainless Steel Construction - Durable and corrosion-resistant. Pressure & Temperature Safety Devices - For safe high-temperature operations. Easy Loading & Unloading - Designed for quick cone placement and removal.   How to Use Sample Cone Yarn Dyeing Machine: Prepare the Yarn - Wind yarn uniformly onto dye able cones (perforated cones preferred). Load the Machine - Mount the cones on dyeing spindles and secure the lid properly. Add Dye Liquor - Fill the tank with water, dye, auxiliaries, and chemicals based on the recipe. Set Parameters - Use the digital controller to set: - Dyeing temperature - Holding time - Heating rate   - Flow direction (inward/outward)   Start Dyeing Cycle - Begin the process; the machine will heat and circulate dye liquor. Monitor the Process - Watch for pressure, temperature, and flow direction changes if applicable. Cool Down & Drain - After dyeing, allow the machine to cool. Drain the bath and rinse the yarn. Unload and Dry - Remove the cones carefully and dry them using a hydro extractor or dryer.   Safety Tips for Sample Cone Yarn Dyeing Machine: Use Heat-Resistant Gloves - Always wear gloves when handling hot parts or dye liquor. Secure the Lid properly - Ensure the lid is tightly closed before starting to avoid leaks under pressure. Avoid Overloading - Do not exceed the recommended cone or liquor load to prevent uneven dyeing or damage.   Stay Clear During Operation - Keep hands and tools away from moving or hot parts while in use. Ventilation - Operate in a well-ventilated area to avoid inhaling steam or fumes. Emergency Stop - Know the location and function of the emergency stop button.   Basic Maintenance Checklist: Daily: [ ] Clean machine interior and remove dye residue [ ] Check for any leaks or unusual noises [ ] Rinse pump and pipes with clean water   Weekly: [ ] Inspect gaskets and lid seals for wear [ ] Check electrical connections and display panel [ ] Clean and lubricate valve mechanisms   Monthly: [ ] Test temperature and pressure sensors [ ] Inspect flow direction system for proper switching [ ] Calibrate temperature control if needed     Sample Cone Yarn Dyeing Machine – Maintenance & Safety Checklist Daily Maintenance: ☐ Clean dyeing vessel and spindles ☐ Rinse piping and pump with clean water ☐ Check for leaks, noises, or unusual vibrations   Weekly Maintenance: ☐ Inspect lid gasket and seals ☐ Clean valves and filter (if present) ☐ Check control panel buttons and display ☐ Tighten any loose screws or fittings Monthly Maintenance: ☐ Test and calibrate temperature & pressure sensors ☐ Inspect and clean reversible flow system ☐ Check motor and pump for overheating or wear   Safety Checklist: ☐ Wear heat-resistant gloves & protective eyewear ☐ Secure lid tightly before starting ☐ Do not exceed load capacity ☐ Keep area ventilated during operation ☐ Know emergency stop location ☐ Let machine cool before cleaning or unloading       TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
     
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Sample Cone Yarn Dyeing Machine

      Sample Cone Yarn Dyeing Machine

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    Perspiration Tester
    Perspiration Tester

    Perspiration Tester

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    Perspiration Tester

    Perspiration Tester

    Perspiration Tester

      A Perspiration Tester is a lab device used to evaluate the colorfastness of textiles to artificial perspiration (sweat). It simulates the effects of human sweat—both acidic and alkaline—on dyed or printed fabrics under controlled temperature and pressure.   Purpose of Perspiration Tester: - To test how fabrics react to body sweat and determine whether dyes bleed, fade, or transfer onto adjacent materials.   Working Principle:
    1. Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
    2. They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
    3. The assembly is loaded into the tester and pressed under specific pressure.
    4. it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
    5. Afterward, color change and staining are evaluated using a gray scale.
      Applications of Perspiration Tester: - Garment and sportswear testing - Quality control in textile processing - Compliance with standards like ISO 105 E04, AATCC 15   Benefits of Perspiration Tester:
    1. Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
    2. Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
    3. Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
    4. Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
     
    1. Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
    2. Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
    3. Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
      Features of Perspiration Tester:
    1. Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
    2. Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
    3. Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
    4. Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
     
    1. Compact Design- Space-saving, bench-top model ideal for lab environments.
    2. Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
    3. Ease of Operation - Simple loading, unloading, and incubation process.
    4. High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
      How to Use a Perspiration Tester:
    1. Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
    2. Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
    3. Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
    4. Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
     
    1. Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
    2. Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
    3. Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
    1. Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
    2. Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
    3. Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
    4. Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
     
    1. Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
    2. Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
    3. Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
    1. Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
    2. Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
    3. They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
    4. The assembly is loaded into the tester and pressed under specific pressure.
    5. it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
    6. Afterward, color change and staining are evaluated using a gray scale.
      Perspiration Tester

      Perspiration Tester

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    Fabric Stiffness Tester
    Fabric Stiffness Tester

    Fabric Stiffness Tester

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    Fabric Stiffness Tester

    Fabric Stiffness Tester

    Fabric Stiffness Tester

      Fabric Stiffness Tester is a lab instrument used to measure the stiffness or flexural rigidity of fabric materials. It evaluates how resistant a fabric is to bending, which influences its drape, comfort, and handling characteristics. Purpose of Fabric Stiffness Tester: To determine the stiffness of textiles by measuring the bending length and calculating flexural rigidity, often using methods like the Cantilever Test (as per ASTM D1388 or ISO 9073-7).   Working Principle of Fabric Stiffness Tester: A fabric strip is slid over a horizontal platform until its free end bends under its own weight to a specific angle (usually 41.5°). The length at which this occurs is used to calculate bending length and stiffness.   Main Components of Fabric Stiffness Tester: - Test Platform: Flat surface for sample movement. - Graduated Scale: Measures the overhanging length of fabric. - Angle Indicator: Guides the measurement based on standard deflection angle. - Fabric Clamp or Guide: Helps place and move the sample smoothly.   Applications of Fabric Stiffness Tester: - Apparel fabrics (e.g., for comfort and drape analysis) - Technical textiles (e.g., automotive, medical fabrics) - Paper, nonwovens, and films Benefits of Fabric Stiffness Tester:
    1. Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
    2. Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
    3. Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
     
    1. Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
    2. Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
    3. Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
     
    1. Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
    2. Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
      Features of Fabric Stiffness Tester:
    1. Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
    2. Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
    3. Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
    4. Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
    5. Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
     
    1. Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
    2. Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
    3. Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
     
    1. Lightweight and Portable - Easy to move and use in various lab settings.
    2. Low Maintenance - Simple mechanical parts require minimal servicing.
      How to Use Fabric Stiffness Tester (Cantilever Method):
    1. Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
    2. Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
    3. Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
     
    1. Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
    2. Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
    3. Calculate Flexural Rigidity
    - Use the formula: G = W × C³ Where: - G = Flexural rigidity (mg·cm) - W = Fabric weight per unit area (mg/cm²) - C = Bending length (cm)  
    1. Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
    Tip: Always perform the test in a controlled environment (standard temperature and humidity) for reliable results.         Fabric Stiffness Tester Scope of application It is used to measure the stiffness of cotton, wool, silk, linen, chemical fibers and other woven fabrics, knitted fabrics, general nonwovens, coated fabrics, etc. It is also suitable for measuring the stiffness of paper, leather, film and other flexible materials. Relevant Standards GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc. [Instrument Characteristics] 1. Infrared photoelectric invisible inclined plane detection system replaces the traditional tangible inclined plane, realizes non-contact detection, and overcomes the problem that the measurement accuracy is affected by the sample torsion lifted by the inclined plane. 2. The inclination adjustable mechanism of instrument measurement to meet different test requirements. 3. Stepping motor drive, accurate measurement, smooth operation; 4. The color touch screen display can show the extended length, bending length, bending stiffness of the sample, the warp average, the weft average and the total average of the above values respectively. 5. Printing of Chinese report forms for thermal printers. Technical parameters 1. Test methods: The two method (A method: Weft test, B method: Forward and backward test) 2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable 3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering) 4. Length resolution:0.01mm 5. Measurement accuracy:±0.1mm 6. Specimen specifications:250×25mm 7. Work platform specifications:250×50mm 8. Specification of sample pressing plate:250×25mm 9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s 10. Display output: Touch screen display 11. Print Output: Chinese Report 12. Data Processing Volume: A total of 15 groups, each group less than 20 trials 13. Printer: Thermal printer 14, power supply:AC220V 50Hz 15. Host volume:570mm×360mm×490mm 16. Host weight:20kg
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    Cone Yarn Dyeing Machine
    Cone Yarn Dyeing Machine

    Cone yarn Dyeing machine

    $0.00

    Cone Yarn Dyeing Machine

    Cone Yarn Dyeing Machine

      A Cone Yarn Dyeing Machine is an industrial machine used for dyeing yarn wound on perforated cones. It allows dye liquor to flow through the yarn packages under pressure and temperature, ensuring deep and uniform color penetration. A Production Cone Yarn Dyeing Machine is a large-capacity, high-efficiency machine designed for dyeing yarns wound on cones in bulk. It's essential in commercial textile operations where consistent shade, penetration, and process repeatability are critical.     Purpose of Cone Yarn Dyeing Machine: To dye large batches of yarn cones efficiently and consistently.   Key Components: Dyeing Vessel:   - A vertical or horizontal pressure vessel made of stainless steel (SS 316/304), designed to withstand high pressure and temperature. Yarn Carrier (Spindles):   - Holds multiple cones arranged on perforated spindles allowing dye to pass through. Circulation Pump:  - Forces dye liquor through yarn in inward and/or outward flow for thorough penetration. Heat Exchanger: - Heats dye bath using steam or thermal fluid, with precise control.   Control System (PLC): - Fully automated for setting temperature profile, flow direction, timing, and rinsing cycles. Liquor Tanks & Valves: - For preparation, dosing, and circulation of dyes, chemicals, and water.   Working Cycle: Loading: Cones are placed on carriers and loaded into the machine. Liquor Preparation: Dye and auxiliaries mixed in a separate tank or directly. Dyeing: Liquor is circulated through cones under set temperature and pressure. Rinsing & Soaping: Post-dyeing cleaning and neutralization cycles. Cooling & Unloading: Bath cooled; cones unloaded for hydro extraction.   Production Capacity: Varies from 5 kg lab models to over 1000 kg per batch in industrial setups.   How to Use Production Cone Yarn Dyeing Machine: Preparation: - Inspect the machine for cleanliness and proper function. - Prepare dye liquor by mixing dyes and auxiliaries according to recipe. Loading Yarn: - Place yarn cones evenly on perforated spindles/carriers. - Load the carriers into the dyeing vessel securely.     Set Parameters: - Input dyeing parameters on the control panel (temperature, time, flow direction, pressure). Start Dyeing Cycle: - Begin liquor circulation and heating. - Monitor temperature and pressure for stability. Flow Control: - Switch between inward and outward liquor flow as programmed to ensure uniform dyeing. Rinsing & Soaping: - After dyeing, run rinse cycles to remove unfixed dye and chemicals.  - Soaping cycle if required for color fixation.   Cooling:  - Lower temperature gradually to avoid thermal shock. Unloading: - After the cycle completes, safely open the vessel.  - Remove dyed cones and transfer for hydro-extraction or drying. Cleaning: - Clean the vessel and filters for the next batch. Tips: Always check for uniform loading to avoid uneven dyeing.   Applications of Cone Yarn Dyeing Machine: Used in yarn dyeing mills for cotton, polyester, viscose, and blended yarns. Ideal for commercial-scale dyeing before weaving or knitting.   Working Principle: Yarn cones are stacked on spindles inside a dyeing vessel. Dye liquor is pumped through the cones (inward or outward flow). Temperature, pressure, and time are controlled digitally for accurate dyeing.   Benefits of Cone Yarn Dyeing Machine: Uniform Dye Penetration - Ensures even color across the entire yarn cone. High Productivity - Capable of dyeing multiple cones simultaneously. Efficient Dye Utilization - Recycles dye liquor to reduce waste and cost. Energy & Water Saving - Optimized cycles lower water, steam, and chemical usage. Consistent Quality - Controlled temperature and pressure ensure repeatable results. Suitable for Various Yarns - Handles cotton, polyester, viscose, acrylic, and blends.   Features of Cone Yarn Dyeing Machine: High-Pressure Dyeing Vessel - Made from stainless steel for durability and corrosion resistance. Inward/Outward Flow System - Alternating flow ensures full yarn coverage. Automatic Controls - PLC or digital panel for temperature, time, and pressure settings. Heat Recovery System (optional) - Saves energy by recycling heat from spent liquor.   Safety Mechanisms - Includes pressure relief valves and auto-locking lids. Multiple Carrier Sizes - Supports various bobbin sizes and production capacities. Follow safety procedures due to high pressure and temperature. Use proper protective equipment when handling chemicals.   Safety Tips for Production Cone Yarn Dyeing Machine: Always wear appropriate PPE (gloves, goggles, apron) when handling dyes and chemicals. Ensure the dyeing vessel lid is securely locked before starting the machine. Do not open the vessel while it is pressurized or hot. Follow emergency shutdown procedures if abnormal noise, leaks, or pressure occur. Keep the workspace clean and free of slip hazards from spilled liquids. Regularly inspect safety valves and pressure gauges for proper function. Train operators on emergency response and chemical handling protocols.   Maintenance Tips: Clean the dyeing vessel and filters after each batch to prevent residue build-up. Regularly check and lubricate moving parts like pumps and valves. Inspect seals and gaskets to avoid leaks under pressure. Calibrate temperature and pressure sensors periodically. Check electrical panels and control systems for damage or loose connections. Schedule preventive maintenance as recommended by the manufacturer.     Production Cone Yarn Dyeing Machine Safety Checklist ☐ Wear PPE (gloves, goggles, apron) during operation ☐ Ensure vessel lid is securely locked before starting ☐ Never open vessel when pressurized or hot ☐ Follow emergency shutdown procedures if issues arise ☐ Keep floor clean and dry around machine ☐ Regularly inspect safety valves and pressure gauges ☐ Train operators on emergency and chemical handling     Maintenance Checklist ☐ Clean vessel and filters after each batch ☐ Lubricate pumps, valves, and moving parts regularly ☐ Inspect seals and gaskets for wear or leaks ☐ Calibrate temperature an   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
     
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
     
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Cone Yarn Dyeing Machine

      Cone Yarn Dyeing Machine

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