Perspiration Tester
Perspiration Tester
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    Perspiration Tester
    Perspiration Tester
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    Perspiration Tester

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    Perspiration Tester

    Perspiration Tester

    Perspiration Tester

     

    A Perspiration Tester is a lab device used to evaluate the colorfastness of textiles to artificial perspiration (sweat). It simulates the effects of human sweat—both acidic and alkaline—on dyed or printed fabrics under controlled temperature and pressure.

     

    Purpose of Perspiration Tester:

    – To test how fabrics react to body sweat and determine whether dyes bleed, fade, or transfer onto adjacent materials.

     

    Working Principle:

    1. Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
    2. They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
    3. The assembly is loaded into the tester and pressed under specific pressure.
    4. it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
    5. Afterward, color change and staining are evaluated using a gray scale.

     

    Applications of Perspiration Tester:

    – Garment and sportswear testing

    – Quality control in textile processing

    – Compliance with standards like ISO 105 E04, AATCC 15

     

    Benefits of Perspiration Tester:

    1. Accurate Sweat Simulation – Mimics real-life effects of acidic and alkaline perspiration on fabrics.
    2. Improves Product Quality – Ensures textiles retain color and don’t bleed or stain when worn.
    3. Supports Standard Compliance – Follows ISO and AATCC test standards for global market approval.
    4. Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.

     

    1. Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
    2. Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
    3. Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.

     

    Features of Perspiration Tester:

    1. Stainless Steel Frame – Corrosion-resistant body for durability and long-term use.
    2. Multi-Sample Capacity – Can hold up to 20 or more specimens for batch testing.
    3. Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
    4. Removable Plates – Glass or acrylic plates ensure even contact and easy cleaning.

     

    1. Compact Design- Space-saving, bench-top model ideal for lab environments.
    2. Complies with Test Standards – Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
    3. Ease of Operation – Simple loading, unloading, and incubation process.
    4. High-Temperature Resistance – Can be used inside incubators at 37°C or ovens as required.

     

    How to Use a Perspiration Tester:

    1. Prepare the Test Solution – Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
    2. Cut the Fabric Samples – Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
    3. Soak the Samples – Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
    4. Remove Excess Liquid – Gently squeeze or blot to remove extra moisture—do not dry.

     

    1. Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
    2. Apply Pressure – Tighten the top plate or place the standard weight on top to apply uniform pressure.
    3. Incubate – Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
    1. Accurate Sweat Simulation – Mimics real-life effects of acidic and alkaline perspiration on fabrics.
    2. Improves Product Quality – Ensures textiles retain color and don’t bleed or stain when worn.
    3. Supports Standard Compliance – Follows ISO and AATCC test standards for global market approval.
    4. Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.

     

    1. Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
    2. Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
    3. Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
    1. Dry and Evaluate – Remove, air dry the samples, then assess color change and staining using a gray scale.
    2. Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
    3. They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
    4. The assembly is loaded into the tester and pressed under specific pressure.
    5. it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
    6. Afterward, color change and staining are evaluated using a gray scale.

      Perspiration Tester

      Perspiration Tester

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    High Speed Hard Winding Machine

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    GSM Cutter with Balance
    GSM Cutter with Balance

    GSM Cutter with Balance

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    GSM Cutter with Balance
    GSM Cutter with Balance

    GSM Cutter with Balance

      A GSM Cutter with Balance is a lab toolset used to determine the GSM (Grams per Square Meter) of fabrics, which indicates the fabric's weight and density. The kit includes a GSM round cutter and a precision weighing balance.   Purpose GSM Cutter with Balance: To accurately measure the weight per unit area of textile, paper, or nonwoven samples for quality control and product classification.   How It Works: GSM Cutter: - A circular blade cuts a fixed area (usually 100 cm²) from the fabric. Weighing Balance: - The cut piece is weighed, and the result is multiplied by 100 to get GSM. GSM = Weight (in grams) × 100   Applications of GSM Cutter with Balance: Textile and garment industry Nonwovens and paper manufacturing QC labs and R&D   Benefits of GSM Cutter with Balance: Accurate GSM Measurement - Ensures precise fabric weight analysis for quality control. Quick and Simple Operation - Allows fast sampling and GSM calculation in minutes. No Need for Area Calculation - Cutter gives a fixed area (usually 100 cm²), simplifying the formula. Improves Product Consistency - Helps maintain uniform fabric weight across batches.   Portable and User-Friendly - Compact design makes it ideal for labs and production floors. Cost-Effective Tool - Offers high accuracy without the need for expensive equipment. Versatile Use - Suitable for fabrics, paper, leather, films, and more.   Features of GSM Cutter with Balance: Rotary Blade Cutter - Stainless steel blades for clean and accurate circular cuts. Fixed Sample Area - Typically 100 cm², eliminating the need for area measurement. Precision Digital Balance   - Measures in grams with high resolution (0.01 g or better).   Rubber Cutting Pad - Protects blade and provides a smooth surface for cutting. Safety Lock - Prevents accidental blade exposure. Compact & Durable Design- Long-lasting, lab-friendly construction.   How to Use GSM Cutter with Balance: Prepare the Fabric Sample- Place the fabric on the rubber cutting pad. Cut the Sample - Hold the GSM cutter firmly and rotate it to cut a 100 cm² circular sample. Turn on the Balance - Power up the digital weighing scale and tare it to zero.   Weigh the Sample - Place the cut fabric piece on the balance and note the weight in grams. Calculate GSM - Multiply the weight by 100 to get GSM.  - GSM = Sample weight (g) × 100 Record the Result- Log the GSM value for quality control or analysis. Clean and Store - Wipe the cutter and balance, and store them safely after use.   GSM Calculation Formula: GSM (g/m²) = (Weight of Sample in grams) × 100 When using a GSM cutter (100 cm²): The cutter gives a fixed area of 100 cm², which is 1/100th of a square meter. So, multiplying the sample's weight by 100 gives the GSM directly. Example: If the sample weighs 1.75 g, then: GSM = 1.75 × 100 = 175 g/m²   Balance Calibration Guide (Manual Calibration): Warm-Up   - Turn on the balance and let it warm up for 10–15 minutes if required. Level the Balance   - Use the built-in bubble level and adjust leveling feet until the bubble is centered. Tare the Balance   - Press the “TARE” or “ZERO” button to reset the display to 0.000 g.   Enter Calibration Mode   - Press the “CAL” or “MODE” button (depends on the model). - Some balances may require holding the button for a few seconds. Use Standard Weight   - When prompted, place a certified calibration weight (e.g., 100g, 200g) on the pan.   - Wait for the display to stabilize.   Confirm Calibration   - The balance will beep or show “PASS” once successful.   - Remove the weight when done. Recheck Zero  - Ensure the display returns to 0.000 g after removing the weight.   Tips: Use certified weights for accuracy (Class F1 or E2). Calibrate in a draft-free, vibration-free environment. Calibrate daily or before critical measurements.     GSM Cutter  & Balance GSM Cutter Brand: Schroder Origin: Germany Capacity: 100 Sq.cm Supplied with 1 pcs cutting Pad and 04 pcs cutting blade. Digital Electronics balance Precision GSM Weight Balance 0.01g to 200g Model: GSM200 Brand: Schroder Origin: Germany
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

      An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.   Purpose of Automatic Bobbin Hydro extractor: To dewater dyed yarn bobbins quickly and efficiently before final drying.   Applications of Automatic Bobbin Hydro extractor: Textile dye houses Cone and bobbin dyeing units Pre-drying in yarn processing   Working Principle of Automatic Bobbin Hydro extractor: Dyed bobbins are loaded into perforated baskets. The machine spins rapidly, forcing water outwards and draining it away. Automatic controls manage cycle time, speed, and safety functions.   Benefits of Automatic Bobbin Hydro extractor: Fast Water Removal - Greatly reduces moisture content before drying, saving energy. Gentle on Yarn - Designed to avoid damage or deformation of soft dyed bobbins. Labor-Saving Operation - Fully automatic with programmable cycles for ease of use. Shortens Drying Time - Cuts drying time in hot air or RF dryers significantly.   Improves Production Efficiency - Speeds up workflow in dyeing and finishing processes. Reduces Manual Handling - Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.   Features of Automatic Bobbin Hydro extractor: High-Speed Stainless Steel Drum - Rust-resistant and built for stable, high-speed spinning. PLC or Digital Controller - For setting speed, time, and safety interlocks. Soft Start & Stop Function - Protects yarn and machine from sudden movement or shock. Automatic Lid Locking System - Ensures safety during operation.   Efficient Drainage System - Quickly removes expelled water to drain line. Vibration-Free Design - Balanced system reduces noise and mechanical wear.   How to Use Automatic Bobbin Hydro extractor: Prepare Bobbins - Ensure dyed bobbins are properly packed and free of loose ends. Load the Machine - Open the lid and place bobbins evenly inside the perforated drum.     - Avoid overloading to maintain balance during spinning.   Close and Lock Lid - Securely close the lid; the automatic locking system will engage.   Set Parameters- Use the control panel to set spinning speed and time according to yarn type. Start the Cycle - Press start; the machine will gradually accelerate to the preset speed. Monitor Operation - The machine runs, extracting water by centrifugal force.   Cycle Completion - After the set time, the machine slows down and stops automatically. Unload Bobbins - Open the lid once unlocked and carefully remove the hydro-extracted bobbins. Clean the Machine - Remove any residual water or lint from the drum after use.   Maintenance Tips for Automatic Bobbin Hydro extractor: Daily: ☐ Clean the drum and interior to remove lint and water residues ☐ Check lid locking mechanism for smooth operation ☐ Inspect drain pipes for clogging   Weekly: ☐ Lubricate moving parts as per manufacturer instructions ☐ Inspect belt or motor coupling for wear ☐ Test safety interlocks and emergency stop   Monthly: ☐ Check electrical wiring and control panel for damage ☐ Balance drum if vibrations are noticeable ☐ Tighten all bolts and fasteners   Safety Tips: ☐ Always ensure the lid is properly locked before starting ☐ Do not overload the drum to avoid imbalance and damage ☐ Keep hands and loose clothing clear of moving parts ☐ Use emergency stop in case of abnormal noise or vibration ☐ Turn off power before cleaning or maintenance   Automatic Bobbin Hydro extractor Maintenance Checklist Daily: ☐ Clean drum and interior from lint & water ☐ Check lid locking mechanism ☐ Inspect drain pipes for clogging   Weekly: ☐ Lubricate moving parts as per manual ☐ Inspect belt/motor coupling for wear ☐ Test safety interlocks & emergency stop   Monthly: ☐ Check electrical wiring and control panel ☐ Balance drum if vibration occurs ☐ Tighten bolts and fasteners   Safety Checklist ☐ Confirm lid is locked before operation ☐ Avoid overloading drum ☐ Keep hands & loose clothing away from moving parts ☐ Use emergency stop if needed ☐ Power off before cleaning or maintenance   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
     
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
     
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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