Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
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    Controller For IR Dyeing Machine
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    Controller For IR Dyeing Machine
    Controller For IR Dyeing Machine
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    Digital hot plate-magnetic stirrer
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    Controller For IR Dyeing Machine

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    Controller For IR Dyeing Machine
    Controller For IR Dyeing Machine

    IR Dyeing machine controller

    Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program

    A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.

     

    Key Features of an Controller For IR Dyeing Machine :

    1. Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
    2. Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.

     

    1. Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
    2. Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.

     

    1. Data Logging and Traceability: – Records process data for quality control and traceability.
    2. Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.

     

    1. Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.

     

    Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:

    1. Improved Dyeing Accuracy and Consistency

    – Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.

    – Reduces color variation between batches.

     

    1. Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.

     

    1. Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.

     

    1. Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs

    – Energy savings, reduced rework, and lower labor input contribute to cost efficiency.

    – Minimizes fabric damage, reducing material waste.

     

    1. Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.

     

    1. User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.

     

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    A Laboratory Padder is a compact, laboratory-scale machine used to apply liquids like dyes, chemicals, and finishes to fabric samples. It simulates the padding process in textile manufacturing, where fabric is passed through a liquid solution, then squeezed between rollers to ensure uniform application and absorption.   Key Features of a Laboratory Padder:
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    2. Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
     
    1. Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
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    1. Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
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    1. Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
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    2. Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
     
    1. Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
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    1. Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
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    1. Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
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    2. Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
     
    1. Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
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    1. Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
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    1. Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
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    4. Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
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    1. Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
    2. Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
     
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    1. Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
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    1. Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
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    1. Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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    Brand: DUNLIN Model:PM-A1 Origin: China Roller position: Vertical Rollers width :450mm Rollers diameter:125mm Rubbers hardness: 70degree shore Cloth speed: 0-10m/min Standard pressure: 0.6Mpa Retained dyestuff ratio: 40-80% Power supply: 1∮AC 220V 50/60HZ Dimensions (L x W x H):710 x 600x 1340mm Standard Accessories English manual Certificate of quality. Laboratory Padder Machine Dunlin price in Bangladesh Laboratory Padder Machine Dunlin in textile Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Laboratory Padder Machine Dunlin price in BangladeshLaboratory Padder
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    Pantone Book

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    1. Ergonomic Design- Minimizes hand strain and fatigue during prolonged use; ideal for repetitive pipetting tasks.
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    1. LiteTouch Tip Ejection System (LTS) - Reduces tip attachment/ejection force, improving comfort and consistency.
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    Digital hot plate-magnetic stirrer
    Color Matching Cabinet -light Box

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    Digital hot plate-magnetic stirrer

    Digital hot plate-magnetic stirrer

    Digital hot plate-magnetic stirrer

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    1. Efficient Mixing and Heating- Uniform Mixing: Magnetic stirring eliminates hotspots and ensures even distribution of solutes.- Simultaneous Operation: Ability to heat and stir at the same time improves efficiency.
     
    1. Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
     
    1. Versatility
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    1. Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
    2. Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
    3. Time-Saving Speeds up preparation of solutions and reactions compared to manual stirring and separate heating. Would you like these benefits presented in a slide format or for a product brochure?
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    Fabric Flame Retardant Tester

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    Fabric Flame Retardant Tester
    Fabric Flame Retardant Tester

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      A Fabric Flame Retardant Tester is a specialized laboratory instrument designed to evaluate the flammability characteristics of textiles. It assesses how fabrics react to direct flame exposure, measuring parameters such as ignition time, flame spread rate, after-flame duration, and afterglow time. This testing is crucial for ensuring that textiles meet safety standards for various applications, including apparel, home furnishings, and industrial uses.   Purpose and Applications The primary purpose of a Fabric Flame Retardant Tester is to determine the flame resistance of textile materials. This is essential for:- Apparel Safety: Ensuring garments, especially children's sleepwear and industrial work wear, meet flammability standards. - Home Textiles: Testing curtains, drapes, upholstery, and bedding for fire safety compliance. - Technical Textiles: Evaluating materials used in tents, protective clothing, and automotive interiors.   ⚙️ Key Features Modern Fabric Flame Retardant Testers incorporate several features to ensure accurate and reliable testing:- Adjustable Burner Angles: Allowing tests at various orientations (e.g., 0°, 45°, 90°) to simulate different real-world scenarios. Automated Ignition Systems: Providing consistent flame application and reducing operator variability. - Digital Timing Mechanisms: Accurately recording ignition time, flame spread, after-flame, and afterglow durations.   - Transparent Observation Windows: Enabling safe monitoring of the test without exposure to hazards. - Compliance with International Standards: Meeting protocols such as ASTM D6413, ISO 6941, and EN ISO 15025 for standardized testing procedures.   Testing Standards Fabric Flame Retardant Testers are designed to comply with various international standards, including: - ASTM D6413: Standard Test Method for Flame Resistance of Textiles (Vertical Test). - ISO 6941: Textiles — burning behavior — Measurement of flame spread properties of vertically oriented specimens. - EN ISO 15025: Protective clothing — Protection against heat and flame — Method of test for limited flame spread.   ️ How It Works
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    1. Prepare the Sample
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    1. Mount the Sample
    - Place the fabric vertically in the frame inside the test chamber. - Ensure it's held securely with no folds or slack.  
    1. Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
    - Adjust flame size according to the standard (about 38 mm for ASTM D6413).
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    1. Observe and Measure - Start timing when flame is applied.
    - Measure: - After-flame time (how long it burns after flame removal) - After-glow time (how long it glows after burning stops) - Char length (distance burned vertically)  
    1. Record the Results
    - Repeat the test on multiple samples (usually 5) and calculate averages.  
    1. Compare with Standards
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    Analog Thickness Gauge

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    Analog Thickness Gauge

    Analog Thickness Gauge

      An Analog Thickness Gauge is a manual instrument used to measure the thickness of materials such as fabric, paper, leather, rubber, and plastic. Unlike digital gauges, it displays readings through a mechanical dial or scale.   Purpose Analog Thickness Gauge: To measure material thickness with reasonable accuracy in lab or production settings. Commonly used in textiles, packaging, leather goods, and quality control labs.   Working Principle : The sample is placed between a flat anvil and a presser foot. When the presser foot contacts the sample under uniform pressure, the thickness is indicated on a dial scale, typically in millimeters.   Types of Analog Thickness Gauge: Dial Thickness Gauge – With a needle and graduated scale. Micrometer-Type Gauge – For finer precision and small samples.   Applications: Textile and fabric inspection Leather and rubber sheet measurement Paper and film thickness control Analog Thickness Gauge Brand : DUNLIN Origin : TAIWAN Measuring Range : 0mm ~ 10mm Accuracy : 0.01mm Deep Throat Range : 120mm Dimension : ( 195 × 130 × 25 ) mm Benefits High Durability – Since analog thickness gauges do not rely on electronic circuits, they are more durable and resistant to environmental factors such as dust and moisture. No Power Requirement – These gauges operate mechanically, eliminating the need for batteries or power sources. Cost-Effective – Analog meters are generally more affordable compared to digital alternatives while still providing precise measurements. Ease of Use – Simple mechanical operation ensures that even non-technical users can easily measure thickness. Reliable Performance – Analog thickness gauges provide consistent and accurate readings without the risk of software malfunctions. Advantages Immediate Readings – No waiting time for booting or calibration, providing instant measurement results. Long-Lasting Accuracy – These devices do not suffer from battery drainage or electronic failures, ensuring accuracy over long periods. Lightweight and Portable – Many analog thickness gauge meters are compact and easy to carry, making them convenient for on-the-go use. Wide Material Compatibility – Suitable for measuring the thickness of metals, textiles, paper, and various industrial materials. Minimal Maintenance – Without electronic parts, maintenance requirements are significantly reduced. Applications Manufacturing Industry – Used in quality control to ensure material thickness meets specified standards. Automotive Sector – Helps measure paint and coating thickness on vehicles to ensure uniform application. Metalworking and Fabrication – Used to measure sheet metal and pipe thickness to maintain precision in production. Plastic and Rubber Industry – Ensures uniform thickness in plastic sheets, films, and rubber products. Paper and Textile Industry – Essential for measuring paper thickness in printing industries and fabric thickness in textile production. Aerospace and Aviation – Used for checking the thickness of coatings and composite materials in aircraft manufacturing.
    Analog Thickness Gauge

    An Analog Thickness Gauge is a manual instrument used to measure the thickness of materials such as fabric, paper, leather, rubber, and plastic. Unlike digital gauges, it displays readings through a mechanical dial or scale.

     
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    Pneumatic bursting tester

    Bursting strength tester

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    Bursting strength tester

    Pneumatic bursting strength tester

    true burst

    Pneumatic bursting tester China national patent：ZL201210486480.8 ZL201220628425.3 Pneumatic bursting strength tester China national patent：ZL201210486480.8 ZL201220628425.3 [Scope of application]: It is used to measure the burst strength and burst expansion degree of various fabrics, including knitted fabrics, woven fabrics, non-woven fabrics, laminated fabrics and other fabrics made by other processes, under standard conditions or wet conditions. This method is employed to assess the burst strength and degree of burst expansion of various types of fabrics, such as knitted, woven, non-woven, laminated, and others produced through different processes, under both standard and wet conditions. This technique is utilized to evaluate the burst strength and extent of burst expansion in various fabric types, including knitted, woven, non-woven, laminated, and others produced through diverse manufacturing processes, under both standard and wet conditions. Benefits of Bursting strength tester: Fast testing cycle for fast feedback to the production • Auto-start, a photocell detects the presence of a sample and automatically initiates a measurement sequence, thus allowing hands-free operation • Auto-cycling function permits the continuous cycling of the upper pressure foot to facilitate representative and continuous measurements
    • Available with automatic test strip feeder Measurements are simple to make with the Mullen type Bursting Strength Tester. Fast automatic measurements Measurement starts automatically once a test piece has been placed in the measuring gap. The clamping foot descends, and a bursting strength measurement is made.
    The sample is then quickly released and is ready for the next measurement at a new position. To maximize the sample measurement rate, the tester uses a minimum of time between the bursts, so that a series of 10 measurements can be done in less than 45 seconds. The actual measuring time depends of course on the type of paper or paper board being tested. Three Different test results can be reported after a single measurement; bursting strength standard, bursting strength compensated, and bursting energy absorption (BEA).Bursting strength tester can be compensated for the stiffness of the diaphragm For low bursting strength levels, the stiffness of the diaphragm can account for a large portion of the bursting strength value. If desired, the device can also measure, calculate, and report effective bursting strength compensated from the effects of the diaphragm. Measurement of Bursting Energy Absorption (BEA) is used to determine the energy absorption capability of a material. Strong, flexible paper has higher energy absorption values, while brittle, stiff paper has lower values. Bursting Strength Tester calculates and reports BEA according to the SCAN P 24 standard Related standards of Bursting strength tester: GB/T7742.2 (the first drafting unit of national standards) ISO13938-2, etc. [Instrument characteristics]: 1. Microcomputer control, automatic burst test, automatic correction, automatic data processing, and output results in the form of experimental report. 2. Aerodynamics, high cleanliness. 3. Color touch screen interface, Chinese and English menu operation, support online communication.
    1. Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
    2. A variety of unit conversions between Chinese and English. 10. Reliable anti-pinch safety protection design. [Technical parameter]: 1. Test range: (0～1)Mpa (the range above 1Mpa needs to be customized) 2. The minimum graduation value: 0.0001Mpa 3. Pressurization mode: direct pressurization, timing pressurization, and expansion degree pressurization.
    4. Test accuracy: ≤±0.2%F·S 5. Thickness of elastic diaphragm: ≤2mm 6. Testing area: cm²） 100 50 10 7.3 Dia.φ（mm） φ112.8 φ79.8 φ35.7 φ30.5 7. Air pressure rate: non-linear segmented pressurization (0.1～0.5) L/min 8. Safety cover: high-transparent plexiglass 9. Power supply: AC220V±10% 50Hz 800W 10. Dimensions: (470×490×780)mm (host L×W×H)
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    COLOR FASTNESS TO WASHING MACHINE
    COLOR FASTNESS TO WASHING MACHINE

    Color fastness to washing machine

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    COLOR FASTNESS TO WASHING MACHINE
    COLOR FASTNESS TO WASHING MACHINE

    COLOR FASTNESS TO WASH MACHINE

    Color fastness to washing machine refers to a fabric’s resistance to fading or bleeding when subjected to washing processes. This test measures how well the dye or colorant stays on the fabric when exposed to water, detergent, heat, and mechanical action—conditions typically found in household or industrial washing machines. Purpose of Color fastness to washing machine - To evaluate the durability of dyed or printed textiles during laundering.- Essential for determining fabric quality and suitability for end-use (e.g., clothing, upholstery). Test Method Usually based on international standards such as: - ISO 105-C06 - AATCC 61- IS 3361- AATCC 28/61/132/151/190, BS 1006 C01-C05, ISO 105 Part C01-C06/C08/D01, M&S C4/C5/C10A/P3B, FTMS 191-5610, NEXT TM2/3/5, GB/T 5711/3921 Procedure (Simplified)1. Sample Preparation:   - A fabric specimen is stitched with undyed adjacent fabrics (usually cotton or wool).2. Washing:   - Washed in a laboratory washing machine using standard detergent, water, and specific temperature/time settings (e.g., 40°C for 30 minutes).
    1. Drying: - After washing, the sample is dried, typically air-dried or tumble-dried.4. Evaluation: - Color change and staining on adjacent fabrics are assessed using a gray scale (1 to 5 scale; 5 = no change, 1 = severe change).   - Results may also be evaluated visually under standard lighting.
    Types of Color fastness to washing machine Tests Domestic laundering (home washing conditions)- Industrial laundering (more intense, commercial cleaning)- Accelerated washing (to simulate multiple washes in less time) Applications- Apparel (especially colored garments)- Home textiles (bed linens, curtains)- Industrial fabrics Would you like to know how to perform this test in a lab setting or check color fastness ratings for specific fabrics? Benefits of Color fastness to washing machine: Ensures Product Quality     - Confirms the durability of dyes and prints during laundering, maintaining the fabric's original appearance.2. Enhances Customer Satisfaction - Reduces complaints and returns caused by fading, bleeding, or color transfer.
    1. Supports Brand Reputation - Reliable color fastness contributes to a premium product image and consistent performance.4. Compliance with Standards - Meets industry requirements (e.g., ISO, AATCC), crucial for export, certifications, and regulatory compliance.
    2. Improves Process Control- Helps identify dyeing or finishing process issues early, leading to better production control.6. Reduces Rework and Waste - Minimizes production losses due to color defects after washing.
    3. Essential for Specific End Uses - Critical for items subject to frequent washing (e.g., uniforms, baby clothes, hospital linens).8. Supports Material Selection - Guides textile manufacturers in choosing appropriate dyes and fabrics for specific applications.
    Features of Color Fastness to Washing Machine Test:1. Standardized Testing Methods - Follows international standards like ISO 105-C06, AATCC 61, ensuring consistency and comparability of results.2. Simulated Washing Conditions - Replicates real-world laundering (water, detergent, temperature, mechanical action) in a controlled lab environment.
    1. Assessment of Color Change and Staining- Evaluates both the fabric’s color retention and the staining of adjacent fabrics using grey scales (1 to 5 rating).4. Multi-Fiber Fabric Use - Tests include fabric stitched with adjacent test strips (cotton, wool, etc.) to assess color bleeding onto different fibers.
    2. Multiple Test Options - Includes domestic, accelerated, and industrial washing conditions depending on the end-use of the fabric.6. Temperature and Time Control - Precise control over wash temperature (e.g., 40°C, 60°C) and duration (e.g., 30 mins), simulating specific washing cycles.
    3. Detergent and Additive Use - Uses standardized detergent formulations with/without optical brighteners, and sometimes alkaline or oxidizing agents.8. Reproducible and Quantifiable - Provides repeatable results that can be objectively measured and documented.
    4. Applicability to All Textile Types - Suitable for dyed, printed, or coated fabrics across various fibers (cotton, polyester, blends, etc.).
    Model: WF-12 Brand: Dunlin Origin: China Beaker Capacity: 12 Test Scope: Dyed textile product Consumables of Color fastness to washing machine: Specimen Container, Stainless Steel Ball, Stainless Steel Disc, Container Sealing Gasket Specification of Color fastness to washing machine: 1. Test dock: 6 unit 550mL containers + 6 unit 1200mL containers 2. Specimen rack rotation speed: 40±2rpm 3. Capacity of container: 550mL, 1200mL 4. Temperature range: Room temperature to 97ºC 5. Temperature accuracy: ± 0.5ºC
    1. Rate of temperature rise: Maximum speed for 2ºC/min 7. Internal materials: Imported Stainless Steel 316L 8. Control panel: Touch screen
    2. Rack point control function helps to replace containers easily 10. Safety device: Safety door switch, over-temperature protector and dry heating protector 11. Heating media: Distilled water 12. Power supply: AC220V 50Hz 30A
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