Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor

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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

     

    An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.

     

    Purpose of Automatic Bobbin Hydro extractor:

    To dewater dyed yarn bobbins quickly and efficiently before final drying.

     

    Applications of Automatic Bobbin Hydro extractor:

    Textile dye houses

    Cone and bobbin dyeing units

    Pre-drying in yarn processing

     

    Working Principle of Automatic Bobbin Hydro extractor:

    Dyed bobbins are loaded into perforated baskets.

    The machine spins rapidly, forcing water outwards and draining it away.

    Automatic controls manage cycle time, speed, and safety functions.

     

    Benefits of Automatic Bobbin Hydro extractor:

    Fast Water Removal – Greatly reduces moisture content before drying, saving energy.

    Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.

    Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.

    Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.

     

    Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.

    Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.

     

    Features of Automatic Bobbin Hydro extractor:

    High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.

    PLC or Digital Controller – For setting speed, time, and safety interlocks.

    Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.

    Automatic Lid Locking System – Ensures safety during operation.

     

    Efficient Drainage System – Quickly removes expelled water to drain line.

    Vibration-Free Design – Balanced system reduces noise and mechanical wear.

     

    How to Use Automatic Bobbin Hydro extractor:

    Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.

    Load the Machine – Open the lid and place bobbins evenly inside the perforated drum.     – Avoid overloading to maintain balance during spinning.

     

    Close and Lock Lid – Securely close the lid; the automatic locking system will engage.

     

    Set Parameters- Use the control panel to set spinning speed and time according to yarn type.

    Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.

    Monitor Operation – The machine runs, extracting water by centrifugal force.

     

    Cycle Completion – After the set time, the machine slows down and stops automatically.

    Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.

    Clean the Machine – Remove any residual water or lint from the drum after use.

     

    Maintenance Tips for Automatic Bobbin Hydro extractor:

    Daily:

    ☐ Clean the drum and interior to remove lint and water residues

    ☐ Check lid locking mechanism for smooth operation

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manufacturer instructions

    ☐ Inspect belt or motor coupling for wear

    ☐ Test safety interlocks and emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel for damage

    ☐ Balance drum if vibrations are noticeable

    ☐ Tighten all bolts and fasteners

     

    Safety Tips:

    ☐ Always ensure the lid is properly locked before starting

    ☐ Do not overload the drum to avoid imbalance and damage

    ☐ Keep hands and loose clothing clear of moving parts

    ☐ Use emergency stop in case of abnormal noise or vibration

    ☐ Turn off power before cleaning or maintenance

     

    Automatic Bobbin Hydro extractor

    Maintenance Checklist

    Daily:

    ☐ Clean drum and interior from lint & water

    ☐ Check lid locking mechanism

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manual

    ☐ Inspect belt/motor coupling for wear

    ☐ Test safety interlocks & emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel

    ☐ Balance drum if vibration occurs

    ☐ Tighten bolts and fasteners

     

    Safety Checklist

    ☐ Confirm lid is locked before operation

    ☐ Avoid overloading drum

    ☐ Keep hands & loose clothing away from moving parts

    ☐ Use emergency stop if needed

    ☐ Power off before cleaning or maintenance

     

    TECHNICAL DATA OF THE MACHINE

    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.

     

    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.

     

    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.

     

    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel “U” type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.

      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

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    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
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    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
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    High Speed Hard Winding Machine
    High Speed Hard Winding Machine

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      A High Speed Hard Winding Machine is a textile winding machine designed to wind yarns, threads, or fibers onto cones or packages at high speeds with firm tension. It is used to prepare yarn packages for subsequent processes like weaving or knitting.     Purpose of High Speed Hard Winding Machine: - To wind yarn evenly and tightly with controlled tension for storage or further processing.   Key Features of High Speed Hard Winding Machine - High-speed winding for increased productivity. - Precise tension control to avoid yarn breakage or slack. - Automatic package building to maintain uniform shape. - Suitable for various yarn types—cotton, polyester, wool, etc. - User-friendly controls and safety features.   Applications of High Speed Hard Winding Machine: - Textile mills preparing yarn for fabric production. - Quality control labs for winding test samples. - Textile manufacturing units needing uniform yarn packages.   Benefits of High Speed Hard Winding Machine:
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    High Speed Hard Winding Machine

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    Cone Yarn Dyeing Machine
    Cone Yarn Dyeing Machine

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    Cone Yarn Dyeing Machine

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Heat Exchanger: - Heats dye bath using steam or thermal fluid, with precise control.   Control System (PLC): - Fully automated for setting temperature profile, flow direction, timing, and rinsing cycles. Liquor Tanks & Valves: - For preparation, dosing, and circulation of dyes, chemicals, and water.   Working Cycle: Loading: Cones are placed on carriers and loaded into the machine. Liquor Preparation: Dye and auxiliaries mixed in a separate tank or directly. Dyeing: Liquor is circulated through cones under set temperature and pressure. Rinsing & Soaping: Post-dyeing cleaning and neutralization cycles. Cooling & Unloading: Bath cooled; cones unloaded for hydro extraction.   Production Capacity: Varies from 5 kg lab models to over 1000 kg per batch in industrial setups.   How to Use Production Cone Yarn Dyeing Machine: Preparation: - Inspect the machine for cleanliness and proper function. - Prepare dye liquor by mixing dyes and auxiliaries according to recipe. Loading Yarn: - Place yarn cones evenly on perforated spindles/carriers. - Load the carriers into the dyeing vessel securely.     Set Parameters: - Input dyeing parameters on the control panel (temperature, time, flow direction, pressure). Start Dyeing Cycle: - Begin liquor circulation and heating. - Monitor temperature and pressure for stability. Flow Control: - Switch between inward and outward liquor flow as programmed to ensure uniform dyeing. Rinsing & Soaping: - After dyeing, run rinse cycles to remove unfixed dye and chemicals.  - Soaping cycle if required for color fixation.   Cooling:  - Lower temperature gradually to avoid thermal shock. Unloading: - After the cycle completes, safely open the vessel.  - Remove dyed cones and transfer for hydro-extraction or drying. Cleaning: - Clean the vessel and filters for the next batch. Tips: Always check for uniform loading to avoid uneven dyeing.   Applications of Cone Yarn Dyeing Machine: Used in yarn dyeing mills for cotton, polyester, viscose, and blended yarns. Ideal for commercial-scale dyeing before weaving or knitting.   Working Principle: Yarn cones are stacked on spindles inside a dyeing vessel. Dye liquor is pumped through the cones (inward or outward flow). Temperature, pressure, and time are controlled digitally for accurate dyeing.   Benefits of Cone Yarn Dyeing Machine: Uniform Dye Penetration - Ensures even color across the entire yarn cone. High Productivity - Capable of dyeing multiple cones simultaneously. Efficient Dye Utilization - Recycles dye liquor to reduce waste and cost. Energy & Water Saving - Optimized cycles lower water, steam, and chemical usage. Consistent Quality - Controlled temperature and pressure ensure repeatable results. Suitable for Various Yarns - Handles cotton, polyester, viscose, acrylic, and blends.   Features of Cone Yarn Dyeing Machine: High-Pressure Dyeing Vessel - Made from stainless steel for durability and corrosion resistance. Inward/Outward Flow System - Alternating flow ensures full yarn coverage. Automatic Controls - PLC or digital panel for temperature, time, and pressure settings. Heat Recovery System (optional) - Saves energy by recycling heat from spent liquor.   Safety Mechanisms - Includes pressure relief valves and auto-locking lids. Multiple Carrier Sizes - Supports various bobbin sizes and production capacities. Follow safety procedures due to high pressure and temperature. Use proper protective equipment when handling chemicals.   Safety Tips for Production Cone Yarn Dyeing Machine: Always wear appropriate PPE (gloves, goggles, apron) when handling dyes and chemicals. Ensure the dyeing vessel lid is securely locked before starting the machine. Do not open the vessel while it is pressurized or hot. Follow emergency shutdown procedures if abnormal noise, leaks, or pressure occur. Keep the workspace clean and free of slip hazards from spilled liquids. Regularly inspect safety valves and pressure gauges for proper function. Train operators on emergency response and chemical handling protocols.   Maintenance Tips: Clean the dyeing vessel and filters after each batch to prevent residue build-up. Regularly check and lubricate moving parts like pumps and valves. Inspect seals and gaskets to avoid leaks under pressure. Calibrate temperature and pressure sensors periodically. Check electrical panels and control systems for damage or loose connections. Schedule preventive maintenance as recommended by the manufacturer.     Production Cone Yarn Dyeing Machine Safety Checklist ☐ Wear PPE (gloves, goggles, apron) during operation ☐ Ensure vessel lid is securely locked before starting ☐ Never open vessel when pressurized or hot ☐ Follow emergency shutdown procedures if issues arise ☐ Keep floor clean and dry around machine ☐ Regularly inspect safety valves and pressure gauges ☐ Train operators on emergency and chemical handling     Maintenance Checklist ☐ Clean vessel and filters after each batch ☐ Lubricate pumps, valves, and moving parts regularly ☐ Inspect seals and gaskets for wear or leaks ☐ Calibrate temperature an   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
     
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
     
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Cone Yarn Dyeing Machine

      Cone Yarn Dyeing Machine

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    Fabric Stiffness Tester
    Fabric Stiffness Tester

    Fabric Stiffness Tester

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    Fabric Stiffness Tester

    Fabric Stiffness Tester

    Fabric Stiffness Tester

      Fabric Stiffness Tester is a lab instrument used to measure the stiffness or flexural rigidity of fabric materials. It evaluates how resistant a fabric is to bending, which influences its drape, comfort, and handling characteristics. Purpose of Fabric Stiffness Tester: To determine the stiffness of textiles by measuring the bending length and calculating flexural rigidity, often using methods like the Cantilever Test (as per ASTM D1388 or ISO 9073-7).   Working Principle of Fabric Stiffness Tester: A fabric strip is slid over a horizontal platform until its free end bends under its own weight to a specific angle (usually 41.5°). The length at which this occurs is used to calculate bending length and stiffness.   Main Components of Fabric Stiffness Tester: - Test Platform: Flat surface for sample movement. - Graduated Scale: Measures the overhanging length of fabric. - Angle Indicator: Guides the measurement based on standard deflection angle. - Fabric Clamp or Guide: Helps place and move the sample smoothly.   Applications of Fabric Stiffness Tester: - Apparel fabrics (e.g., for comfort and drape analysis) - Technical textiles (e.g., automotive, medical fabrics) - Paper, nonwovens, and films Benefits of Fabric Stiffness Tester:
    1. Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
    2. Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
    3. Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
     
    1. Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
    2. Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
    3. Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
     
    1. Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
    2. Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
      Features of Fabric Stiffness Tester:
    1. Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
    2. Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
    3. Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
    4. Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
    5. Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
     
    1. Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
    2. Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
    3. Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
     
    1. Lightweight and Portable - Easy to move and use in various lab settings.
    2. Low Maintenance - Simple mechanical parts require minimal servicing.
      How to Use Fabric Stiffness Tester (Cantilever Method):
    1. Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
    2. Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
    3. Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
     
    1. Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
    2. Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
    3. Calculate Flexural Rigidity
    - Use the formula: G = W × C³ Where: - G = Flexural rigidity (mg·cm) - W = Fabric weight per unit area (mg/cm²) - C = Bending length (cm)  
    1. Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
    Tip: Always perform the test in a controlled environment (standard temperature and humidity) for reliable results.         Fabric Stiffness Tester Scope of application It is used to measure the stiffness of cotton, wool, silk, linen, chemical fibers and other woven fabrics, knitted fabrics, general nonwovens, coated fabrics, etc. It is also suitable for measuring the stiffness of paper, leather, film and other flexible materials. Relevant Standards GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc. [Instrument Characteristics] 1. Infrared photoelectric invisible inclined plane detection system replaces the traditional tangible inclined plane, realizes non-contact detection, and overcomes the problem that the measurement accuracy is affected by the sample torsion lifted by the inclined plane. 2. The inclination adjustable mechanism of instrument measurement to meet different test requirements. 3. Stepping motor drive, accurate measurement, smooth operation; 4. The color touch screen display can show the extended length, bending length, bending stiffness of the sample, the warp average, the weft average and the total average of the above values respectively. 5. Printing of Chinese report forms for thermal printers. Technical parameters 1. Test methods: The two method (A method: Weft test, B method: Forward and backward test) 2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable 3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering) 4. Length resolution:0.01mm 5. Measurement accuracy:±0.1mm 6. Specimen specifications:250×25mm 7. Work platform specifications:250×50mm 8. Specification of sample pressing plate:250×25mm 9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s 10. Display output: Touch screen display 11. Print Output: Chinese Report 12. Data Processing Volume: A total of 15 groups, each group less than 20 trials 13. Printer: Thermal printer 14, power supply:AC220V 50Hz 15. Host volume:570mm×360mm×490mm 16. Host weight:20kg
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    Electronic Wrap Reel
    Electronic Wrap Reel

    Electronic wrap reel

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    Electronic Wrap Reel
    Electronic Wrap Reel

    Electronic Wrap Reel

      An Electronic Wrap Reel is a precision instrument used in textile labs to prepare yarn hanks of a fixed length (usually 1 yard per wrap) for testing purposes like count, strength, and appearance. It automates the reeling process using an electronic counter and motor control.   Purpose Electronic Wrap Reel: To wind yarn into standard hanks (skeins) for count determination, strength tests, and dye testing.   Key Functions of Electronic Wrap Reel: Measures yarn length by controlled wraps Ensures uniform tension and hank size Allows setting of specific wrap counts   Applications Electronic Wrap Reel: Yarn count analysis (Tex, Ne, Denier) Strength testing Yarn appearance grading Dye lab sample preparation   Benefits of Electronic Wrap Reel: Accurate Length Measurement- Ensures precise yarn length by counting wraps electronically. Consistent Hank Size - Produces uniform skeins for reliable testing. Time-Saving- Automates the winding process, reducing manual effort. Adjustable Settings - Allows customization of wrap count for different test standards.   Reduced Human Error - Electronic counting minimizes mistakes in yarn preparation. Improved Testing Reliability - Standardized samples enhance accuracy of subsequent tests.   Features of Electronic Wrap Reel: Digital Wrap Counter - Clear display showing the number of wraps completed. Variable Speed Control - Adjustable motor speed for delicate or coarse yarns. Uniform Tension System - Maintains consistent tension to avoid yarn damage. Auto Stop Function - Stops automatically when preset wrap count is reached.   Compact & Sturdy Design - Stable base with durable materials for long service life. Easy Threading Path - Designed for quick and hassle-free yarn threading.   How to Use Electronic Wrap Reel: Set Up the Machine - Place the reel on a stable surface and connect to power. Prepare the Yarn - Secure the yarn end on the reel’s hook or clamp. Set Wrap Count - Use the control panel to enter the desired number of wraps. Thread the Yarn - Guide the yarn through the tensioner and winding arm as per instructions.   Start the Machine - Press the start button; the reel will rotate and wind the yarn. Monitor Process - Watch the digital counter to ensure accurate wraps. Automatic Stop - The machine will stop once the set wrap count is reached. Remove Yarn Hank - Carefully take off the finished hank from the reel. Power Off & Clean - Turn off the machine and clean any yarn residues.   Safety Tips for Electronic Wrap Reel: Keep Hands Clear - Avoid touching moving parts during operation to prevent injury. Use Proper Clothing - Avoid loose sleeves or jewelry that can get caught in the machine. Power Off Before Threading - Always turn off the machine when threading or adjusting yarn. Check for Damage - Inspect electrical cords and machine parts regularly for wear or damage. Operate on Stable Surface - Place the machine on a flat, secure table to avoid tipping.   Maintenance Tips: Regular Cleaning - Remove lint and dust from the tensioner and winding area. Check Tension System - Ensure tensioners are functioning smoothly and adjust if needed. Inspect Electronic Components - Check the display and control panel for proper operation. Lubricate Moving Parts - Apply light oil to bearings and moving joints as per manual. Store Properly - When not in use, cover the machine to protect it from dust.   Daily Maintenance Checklist for Electronic Wrap Reel: [ ] Wipe dust and lint from winding area and tensioner [ ] Check yarn path for smooth threading [ ] Inspect digital display and buttons for responsiveness [ ] Ensure power cord and plug are intact   Weekly Maintenance Checklist: [ ] Lubricate bearings and moving parts lightly [ ] Tighten any loose screws or fasteners [ ] Test auto-stop and wrap count accuracy [ ] Clean electronic components gently with a dry cloth   Monthly Maintenance Checklist: [ ] Inspect tension system for wear or damage [ ] Calibrate wrap counter if readings seem off [ ] Check motor performance and listen for unusual noise [ ] Verify safety covers and guards are secure     Electronic Wrap Reel Maintenance Checklist Daily: Wipe dust/lint from winding area & tensioner Check yarn path for smooth threading Inspect digital display & buttons, Verify power cord integrity Weekly: Lubricate bearings & moving parts Tighten loose screws Test auto-stop & wrap count accuracy Clean electronic components gently   Monthly: Inspect tension system for wear Calibrate wrap counter if needed Check motor noise & performance Ensure safety covers are secure   Here’s the basic Yarn Count Calculation formula using the Electronic Wrap Reel: Yarn Count (Ne) = (Number of wraps × Length per wrap in yards) / (Weight of yarn in grams × Conversion factor) Usually: Length per wrap = 1 yard (standard) Conversion factor depends on system used (e.g., for English cotton count, factor = 1.69)   Example for English Cotton Count (Ne): Ne = (Number of wraps × 1) / (Weight in grams × 1.69) Where: Number of wraps = wraps on reel Weight in grams = weight of the hank after winding   Scope of application It is used to accurately measure the length of the yarn, for the determination of the linear density or count of the textile yarn and the yarn strength test. [Related Standards] GB/T4743 GB/T14343 GB/T6838 ISO2060 ASTM D1907 etc. [Instrument characteristics] 1. Synchronous toothed belts are directly driven without slipping. 2. The photoelectric coupling tube counts. 3. Imported electronic tension sensor, dynamic display of winding tension, no additional tension shock [YG(B)086A] [Technical parameter] 1. Can test yarn fray at the same time: 6 frays 2. Yarn fray spacing: 60mm 3. Circumference of yarn frame: (1000±1)mm 4. Yarn frame speed: (20～220)r/min (stepless speed regulation) 5. Number of yarn loops: 1～9999 6. Yarn traverse reciprocating width: (35±0.5)mm 7. Tension range of single spinning yarn: (0～100)cN±1cN 8. Power supply: AC220V±10% 50Hz 100W 9. Dimensions: (780×660×480)mm 10. Weight: 55kg
    Electronic Wrap Reel

    Electronic Wrap Reel

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    GSM Cutter with Balance
    GSM Cutter with Balance

    GSM Cutter with Balance

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    GSM Cutter with Balance
    GSM Cutter with Balance

    GSM Cutter with Balance

      A GSM Cutter with Balance is a lab toolset used to determine the GSM (Grams per Square Meter) of fabrics, which indicates the fabric's weight and density. The kit includes a GSM round cutter and a precision weighing balance.   Purpose GSM Cutter with Balance: To accurately measure the weight per unit area of textile, paper, or nonwoven samples for quality control and product classification.   How It Works: GSM Cutter: - A circular blade cuts a fixed area (usually 100 cm²) from the fabric. Weighing Balance: - The cut piece is weighed, and the result is multiplied by 100 to get GSM. GSM = Weight (in grams) × 100   Applications of GSM Cutter with Balance: Textile and garment industry Nonwovens and paper manufacturing QC labs and R&D   Benefits of GSM Cutter with Balance: Accurate GSM Measurement - Ensures precise fabric weight analysis for quality control. Quick and Simple Operation - Allows fast sampling and GSM calculation in minutes. No Need for Area Calculation - Cutter gives a fixed area (usually 100 cm²), simplifying the formula. Improves Product Consistency - Helps maintain uniform fabric weight across batches.   Portable and User-Friendly - Compact design makes it ideal for labs and production floors. Cost-Effective Tool - Offers high accuracy without the need for expensive equipment. Versatile Use - Suitable for fabrics, paper, leather, films, and more.   Features of GSM Cutter with Balance: Rotary Blade Cutter - Stainless steel blades for clean and accurate circular cuts. Fixed Sample Area - Typically 100 cm², eliminating the need for area measurement. Precision Digital Balance   - Measures in grams with high resolution (0.01 g or better).   Rubber Cutting Pad - Protects blade and provides a smooth surface for cutting. Safety Lock - Prevents accidental blade exposure. Compact & Durable Design- Long-lasting, lab-friendly construction.   How to Use GSM Cutter with Balance: Prepare the Fabric Sample- Place the fabric on the rubber cutting pad. Cut the Sample - Hold the GSM cutter firmly and rotate it to cut a 100 cm² circular sample. Turn on the Balance - Power up the digital weighing scale and tare it to zero.   Weigh the Sample - Place the cut fabric piece on the balance and note the weight in grams. Calculate GSM - Multiply the weight by 100 to get GSM.  - GSM = Sample weight (g) × 100 Record the Result- Log the GSM value for quality control or analysis. Clean and Store - Wipe the cutter and balance, and store them safely after use.   GSM Calculation Formula: GSM (g/m²) = (Weight of Sample in grams) × 100 When using a GSM cutter (100 cm²): The cutter gives a fixed area of 100 cm², which is 1/100th of a square meter. So, multiplying the sample's weight by 100 gives the GSM directly. Example: If the sample weighs 1.75 g, then: GSM = 1.75 × 100 = 175 g/m²   Balance Calibration Guide (Manual Calibration): Warm-Up   - Turn on the balance and let it warm up for 10–15 minutes if required. Level the Balance   - Use the built-in bubble level and adjust leveling feet until the bubble is centered. Tare the Balance   - Press the “TARE” or “ZERO” button to reset the display to 0.000 g.   Enter Calibration Mode   - Press the “CAL” or “MODE” button (depends on the model). - Some balances may require holding the button for a few seconds. Use Standard Weight   - When prompted, place a certified calibration weight (e.g., 100g, 200g) on the pan.   - Wait for the display to stabilize.   Confirm Calibration   - The balance will beep or show “PASS” once successful.   - Remove the weight when done. Recheck Zero  - Ensure the display returns to 0.000 g after removing the weight.   Tips: Use certified weights for accuracy (Class F1 or E2). Calibrate in a draft-free, vibration-free environment. Calibrate daily or before critical measurements.     GSM Cutter  & Balance GSM Cutter Brand: Schroder Origin: Germany Capacity: 100 Sq.cm Supplied with 1 pcs cutting Pad and 04 pcs cutting blade. Digital Electronics balance Precision GSM Weight Balance 0.01g to 200g Model: GSM200 Brand: Schroder Origin: Germany
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