Laboratory mini stenter Dryer
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Laboratory mini stenter Dryer
A Laboratory Mini Stenter Dryer is a compact, lab-scale machine designed to simulate the drying and heat-setting processes used in textile finishing. It mimics the function of industrial stenter machines but on a much smaller scale, making it ideal for testing fabric behavior, shrinkage, and finish quality under controlled conditions.
Key Features:
- Controlled Heating System
– Typically uses electric heating with adjustable temperature (up to 220–250°C).
– Ensures uniform and precise temperature control.
- Adjustable Fabric Width
– Equipped with clips or pins to hold and stretch fabric width-wise, simulating stenter frame action.
- Variable Speed Conveyor – Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design – Space-saving design ideal for textile labs and R&D units.
- Digital Controls – Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window – Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption – Designed for lab use, consuming less power than industrial models.
Applications:
– Heat-setting of synthetic fabrics. Drying and curing of samples post-dyeing or printing.
– Evaluating fabric shrinkage, dimensional stability, and finish behavior.
– Testing chemicals and auxiliaries used in textile finishing.
Benefits of Laboratory Mini Stenter Dryer:
- Accurate Simulation of Production – Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing – Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient – Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control – Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design – Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications – Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles – Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality – Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
Features of Laboratory Mini Stenter Dryer:
- Compact Bench-Top Design – Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control – Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism – Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window – Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications – Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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Automatic fixing dryer
Application:
used for simulating the production onsite to produce the textile that meets customer requirement,
including the time、temperature、resin auxiliary agent formula, elongation of the same textile, and
it is also can provide basis manufacture and to ensure the correctness of mass production.
Basic design as Automatic Fixing Dryer,also connect external steam for printing sample
steaming. Owing the wide adjusting ranges regarding temperature, humidity, dwelling time, this
apparatus can be used for :
a) Electric heating for drying, curing and thermofixation, room temp.~230℃.
b) Steaming with saturated steam 102±2℃
c) Electric heating and steam together for HT steaming between 102±230℃
Textile Testing Instruments
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A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
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IR Dyeing machine controller
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- Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): - User-friendly interface for configuring and monitoring processes. - Multi-language support and graphical display of process curves.
- Data Logging and Traceability: - Records process data for quality control and traceability.
- Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
- Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
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- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
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Fastness Rotary Friction Tester
A Fastness Rotary Friction Tester, also known as a Rotary Crock meter, is a specialized instrument used to evaluate the color fastness of textiles and materials when subjected to rotational rubbing. This test simulates the wear and friction that fabrics experience during use, helping manufacturers assess the durability of dyes and finishes. Purpose of Fastness Rotary Friction Tester The primary function of the Fastness Rotary Friction Tester is to determine how well a fabric's color withstands rubbing, both in dry and wet conditions. This is crucial for ensuring the longevity and appearance of textiles in real-world applications, such as clothing, upholstery, and footwear. Working Principle of Fastness Rotary Friction Tester The tester operates by applying a specified pressure to a fabric sample using a standardized rubbing finger covered with a test cloth. The rubbing finger performs a set number of rotational movements (typically 1.125 turns clockwise followed by 1.125 turns counterclockwise) over the fabric surface. After the test, the degree of color transfer to the test cloth and any changes in the fabric's appearance are evaluated against standardized gray scales. Common Testing Standards - AATCC 116: Colorfastness to Crocking: Rotary Vertical Crock meter Method. ISO 105 X16: Textiles—Tests for color fastness—Part X16: Color fastness to rubbing—small areas. - SATRA TM8: Color fastness to rubbing. Key Specifications of Fastness Rotary Friction Tester - Rubbing Head Diameter: Typically 16 mm. - Applied Pressure: Approximately 1134 grams (11.1 N). - Rotation: 1.125 turns clockwise followed by 1.125 turns counterclockwise. - Sample Size: Commonly 60 mm × 60 mm. - Test Cloth: Standardized white cotton cloth, either dry or wetted depending on the test condition. Benefits of Fastness Rotary Friction Tester - Realistic Simulation: Mimics the actual wear and friction fabrics undergo during use. - Versatility: Applicable to a wide range of materials, including textiles, leather, and printed fabrics. - Quality Assurance: Ensures products meet industry standards for color durability. - Standard Compliance: Aligns with international testing standards, facilitating global trade and quality benchmarks. Applications Fastness Rotary Friction Tester - Textile Industry: Assessing the color durability of garments, upholstery, and other fabric products. - Footwear Manufacturing: Testing the colorfastness of shoe uppers and linings. - Automotive Interiors: Evaluating the wear resistance of seat covers and other interior fabrics. Quality Control Laboratories: Routine testing to ensure product consistency and compliance with standards. Benefits of Fastness Rotary Friction Tester:- Accurate Colorfastness Evaluation- Provides precise assessment of how well fabric resists color loss and staining from rubbing.
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- Supports Wet & Dry Testing - Can test under both dry and wet conditions for comprehensive results.
- Standardized Testing - Complies with global standards (AATCC 116, ISO 105 X16), ensuring reliable and comparable results.
- Time-Saving & Efficient - Quick to set up and run, allowing for high-throughput testing in labs.
- Versatile Use- Suitable for textiles, leather, coated fabrics, and printed surfaces.
- Improves Quality Control - Identifies potential durability issues early in the production process.
- Enhances Product Performance - Helps in developing fabrics with better resistance to rubbing and abrasion.
- Rotary Rubbing Mechanism - Simulates 1.125 clockwise and 1.125 counterclockwise turns for realistic friction.
- Standardized Rubbing Head - Fixed diameter (typically 16 mm) with specified pressure (≈1134 g) for consistent results.
- Dry and Wet Testing Capability - Can perform tests using dry or wet rubbing cloths.
- Sample Holder- Secure and easy-to-use fixture for holding fabric samples in place.
- Test Cloth Mounting Arm- Quick attachment for standardized white rubbing cloths.
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- Attach Rubbing Cloth - Place a standard white test cloth (dry or wetted as required) over the rubbing head.
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- Start the Test - Operate the tester: the head performs 1.125 turns clockwise, then 1.125 turns counterclockwise.- Number of cycles (typically 10 or 20) is set based on the test standard.
- Remove and Inspect - After testing, remove the rubbing cloth and assess any color transfer using a gray scale.
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- Record Results - Grade both staining and fabric change per standard gray scale ratings.
It is used to change the color fastness of the textile,
printing and dyeing, printing and other products after a specific track friction.
[Related standards]
GB / T29865 AATCC116 ISO105-X16, etc.
[Instrument characteristics]:
1.Single-chip control, speed can be set freely
2.Imported motor, linear guide, low noise, suitable for long time work
3. Liquid crystal display, film panel
4. Freely set the number of friction, can count up and down,
and automatically stop the alarm when the set value is reached
[Technical Parameters]:
1. Friction head diameter: 16mm 25mm
2. Vertical pressure: 11.1N
3. Working mode: 405 ° clockwise and 405 ° counterclockwise
4. Speed range: constant 60 rpm, LCD display, thin mold panel
5. Counting range: 0-99999 times
6. Power supply: AC 220V 50Hz 80W
7. Weight: 20KG
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- Safety Features- Overheat Protection: Prevents accidents by automatically shutting off at unsafe temperatures.- Sealed Surface: Reduces risk of contamination and easy to clean.
- Versatility
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- Durability- High-quality materials like ceramic or stainless steel tops resist corrosion and wear.
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2/3/4/5 Digit Digital precision Balance
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High-quality visual evaluation tool for quality assurance. Adhering to national, international and retailer standards.Colour Assessment Cabinet's (CACs) reduce problems associated with assessing products or samples in different environments,be though geological or seasonal, offering a cost-effective method to ensure visual accuracy and product quality.
Color Light Box Enhance color precision with VeriVide's cutting-edge Colour Assessment
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Enhance Color Precision with VeriVide's Cutting-Edge Assessment Cabinets, which meet or surpass ISO 3664 and BS 950 Part 1 international standards. The cabinets are adaptable to user requirements, with lamp options to choose different light sources. Available in 60, 120, and 150cm widths, VeriVide Colour Assessment Cabinets provide a flexible solution for accurate color assessment.
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Rendering Index (CRI), available. VeriVide Colour Assessment Cabinets products are known as light boxes, viewing booths, colour cabinets and others, depending on which industry or country they are serving in. They are used within a wide array of industry sectors throughout the world including textile and apparel, graphics, automotive, ceramics, cosmetics, pharmacology (CAC Particulate),
food, footwear, packaging and printing.Download the Datasheet below for more information or click 'VeriVide CAC Datasheet Here' to get in touch with colour experts.
VeriVide CAC Datasheet Here Features of VeriVide Colour Assessment Cabinets
• CAC 60, CAC 120 and CAC 150 accommodate 60, 120 and 150cm tubes respectively
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IR Dyeing Machine Dunlin
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IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree

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