Laboratory mini stenter Dryer
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Laboratory mini stenter Dryer
A Laboratory Mini Stenter Dryer is a compact, lab-scale machine designed to simulate the drying and heat-setting processes used in textile finishing. It mimics the function of industrial stenter machines but on a much smaller scale, making it ideal for testing fabric behavior, shrinkage, and finish quality under controlled conditions.
Key Features:
- Controlled Heating System
– Typically uses electric heating with adjustable temperature (up to 220–250°C).
– Ensures uniform and precise temperature control.
- Adjustable Fabric Width
– Equipped with clips or pins to hold and stretch fabric width-wise, simulating stenter frame action.
- Variable Speed Conveyor – Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design – Space-saving design ideal for textile labs and R&D units.
- Digital Controls – Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window – Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption – Designed for lab use, consuming less power than industrial models.
Applications:
– Heat-setting of synthetic fabrics. Drying and curing of samples post-dyeing or printing.
– Evaluating fabric shrinkage, dimensional stability, and finish behavior.
– Testing chemicals and auxiliaries used in textile finishing.
Benefits of Laboratory Mini Stenter Dryer:
- Accurate Simulation of Production – Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing – Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient – Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control – Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design – Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications – Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles – Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality – Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
Features of Laboratory Mini Stenter Dryer:
- Compact Bench-Top Design – Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control – Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism – Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window – Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications – Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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Automatic fixing dryer
Application:
used for simulating the production onsite to produce the textile that meets customer requirement,
including the time、temperature、resin auxiliary agent formula, elongation of the same textile, and
it is also can provide basis manufacture and to ensure the correctness of mass production.
Basic design as Automatic Fixing Dryer,also connect external steam for printing sample
steaming. Owing the wide adjusting ranges regarding temperature, humidity, dwelling time, this
apparatus can be used for :
a) Electric heating for drying, curing and thermofixation, room temp.~230℃.
b) Steaming with saturated steam 102±2℃
c) Electric heating and steam together for HT steaming between 102±230℃
Textile Testing Instruments
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Rapid Dryer Mini Stanter in Bangladesh
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- Clamp the Sample - Fix one half of the sample in the stationary clamp and the other in the moving clamp.
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- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
- Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
