Laboratory mini stenter Dryer
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Laboratory mini stenter Dryer
A Laboratory Mini Stenter Dryer is a compact, lab-scale machine designed to simulate the drying and heat-setting processes used in textile finishing. It mimics the function of industrial stenter machines but on a much smaller scale, making it ideal for testing fabric behavior, shrinkage, and finish quality under controlled conditions.
Key Features:
- Controlled Heating System
– Typically uses electric heating with adjustable temperature (up to 220–250°C).
– Ensures uniform and precise temperature control.
- Adjustable Fabric Width
– Equipped with clips or pins to hold and stretch fabric width-wise, simulating stenter frame action.
- Variable Speed Conveyor – Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design – Space-saving design ideal for textile labs and R&D units.
- Digital Controls – Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window – Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption – Designed for lab use, consuming less power than industrial models.
Applications:
– Heat-setting of synthetic fabrics. Drying and curing of samples post-dyeing or printing.
– Evaluating fabric shrinkage, dimensional stability, and finish behavior.
– Testing chemicals and auxiliaries used in textile finishing.
Benefits of Laboratory Mini Stenter Dryer:
- Accurate Simulation of Production – Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing – Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient – Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control – Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design – Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications – Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles – Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality – Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
Features of Laboratory Mini Stenter Dryer:
- Compact Bench-Top Design – Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control – Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism – Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window – Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications – Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
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Automatic fixing dryer
Application:
used for simulating the production onsite to produce the textile that meets customer requirement,
including the time、temperature、resin auxiliary agent formula, elongation of the same textile, and
it is also can provide basis manufacture and to ensure the correctness of mass production.
Basic design as Automatic Fixing Dryer,also connect external steam for printing sample
steaming. Owing the wide adjusting ranges regarding temperature, humidity, dwelling time, this
apparatus can be used for :
a) Electric heating for drying, curing and thermofixation, room temp.~230℃.
b) Steaming with saturated steam 102±2℃
c) Electric heating and steam together for HT steaming between 102±230℃
Textile Testing Instruments
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Lab Dryer Machine in Bangladesh,
Rapid Dryer Mini Stanter in Bangladesh
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[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
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- Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
- Ignition: A controlled flame is applied to the fabric for a predetermined time.
- Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
- Evaluation: Results are compared against standard criteria to determine compliance.
- Prepare the Sample
- Mount the Sample
- Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
- Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
- Observe and Measure - Start timing when flame is applied.
- Record the Results
- Compare with Standards
burning of flammable textile materials after ignition.
(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
Related standards
GB/T14644 ASTM D1230 CFR1610 etc.
Technical parameters
1. The spread of time:0 ~ 999.9S resolution 0.1S
2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c
3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
7. Studio size and outline size
Studio size:370mm×220mm×350mm
Outline size:375mm×245mm×478mm
8. Power supply:AC220V 50Hz 20W
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- Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
- High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
- Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
- Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
- Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
- Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
- Standards Compliance - Meets international testing standards (e.g., ASTM D1424, ISO 13937) for credibility and uniformity.
- Precision Sample Clamp - Securely holds samples in place to ensure accurate tear initiation.
- Pre-Cutting Blade - Integrated knife creates a precise initial slit in the sample before tearing.
- User-Friendly Interface - Simple buttons and screen navigation for ease of operation.
- Standard Test Compliance - Compatible with ASTM D1424, ISO 1974, ISO 13937, and other tear strength standards.
- Sturdy Construction - Made with durable materials for long-lasting performance and stable operation.
- Compact Design - Space-efficient footprint ideal for laboratory environments.
- Data Output Options- Some models offer USB or printer connectivity for result documentation.
- Prepare the Sample - Cut the material (fabric, paper, film, etc.) to standard size (typically 100 × 63 mm for textiles) and slit it with the pre-cutter as required.
- Select Pendulum Weight - Choose the appropriate pendulum or add counterweights based on expected tear strength.
- Calibrate the Machine - Set the pendulum to its starting position and zero the display.
- Clamp the Sample - Fix one half of the sample in the stationary clamp and the other in the moving clamp.
- Cut the Initial Slit - Use the integrated blade to make a precise cut at the marked slit area (usually 20 mm).
- Release the Pendulum - Trigger the pendulum to swing and tear the sample through the pre-slit.
- Read the Result - The digital display will show the tearing force automatically (in g, mN, or cN).
- Record or Export Data - Save or print the result if your model supports USB or printer connection.
- Reset for Next Test - Reposition the pendulum and prepare a new sample for the next cycle.
Scope of application
It is used for the determination of the tear resistance of various woven
fabrics (Elmendorf method), and it can also be used for the determination
of the tear resistance of thick paper, plastic sheeting, electrical tape, etc.
Related standards
GB/T 3917.1 FZ/T60006 FZ/T75001 ISO1974/9290 ASTM D1424/5734
etc.
Instrument characteristics
1. Maximum 300N test range
2. Microcomputer control, digital decoding, support online
communication
3. Color touch screen control, Chinese and English menu operation
interface
4. Pneumatic clamping, automatic cutting
5. A variety of measurement units (cN, gf) selection
6. Fully automatic operation with safe operation protection.
7. Automatically increase potential energy
[Technical parameter]:
1. Test range: first gear: (0~16)N second gear: (0~32)N third gear: (0~
64)N fourth gear: (0~128)N fifth gear: (0~300)N
2. Test accuracy: ≤±0.2%F·S
3. Tearing length: 43mm (non-standard 30-60mm can be set)
4. Automatic incision length: (20±0.2)mm
5. Sample size: (100×63)mm
6. Specimen clamping: pneumatic way
7. Sample test: Up to 10 sets per group on the device side, and 30 sets
of data can be selected to be saved
8. Power supply: AC220V±10% 50Hz 100W
9. Dimensions: (650×660×680)mm
10. Weight: 50kg
[Sample of control interface]:(English version is also available.)
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