Gray scale
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Gray Scale

Gray Scale
The Gray Scale is a visual tool used in the textile and dyeing industry to evaluate and grade the color change or staining of a fabric after testing (e.g., washing, rubbing, and light exposure). It helps assess how much a fabric’s color has altered or transferred during durability or fastness tests.
Types of Gray Scale:
- Gray Scale for Color Change – Compares the original and tested sample to measure color fading or alteration.
- Gray Scale for Staining – Compares a white adjacent fabric (before and after testing) to assess color transfer or staining.
Rating System :
– Uses a 1 to 5 scale:
– Grade 5: No change or staining (excellent)
– Grade 1: Severe change or heavy staining (poor)
Intermediate grades (like 4–5, 3–4, etc.) are also used for finer evaluation.
Construction :- Each scale includes pairs of gray chips with varying contrast levels to visually match the test results.
Usage Areas:- Textile testing labs- Dyeing and finishing quality control- Standards like ISO, AATCC, and BIS tests
Benefits :
- Standardized Evaluation – Provides a consistent and objective way to assess color change or staining.
- Simple and Quick to Use – Enables rapid visual comparison during fabric testing.
- Widely Accepted – Complies with international standards (ISO, AATCC) for color fastness grading.
- Cost-Effective Tool – Inexpensive yet essential for reliable quality control in textiles.
- Enhances Quality Assurance – Helps detect dyeing or printing issues before bulk production.
- Supports Multiple Tests – Used for evaluating wash fastness, rubbing fastness, perspiration, light exposure, and more.
- Portable and Durable – Easy to carry and long-lasting with proper care.
Features :
- Dual Type Availability – Comes in two types: for Color Change and for Staining.
- 5-Point Grading System – Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips – Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design – Small, portable card or booklet format for easy lab and field use.
- Durable Material – Made from stable, fade-resistant plastic or cardboard for long-term use.
- Compliance with Standards – Follows ISO 105-A02 (Color Change) and ISO 105-A03 (Staining) norms.
- Easy Visual Comparison – Designed for quick side-by-side assessment of fabric before and after testing.
How to Use :
Select the Right Gray Scale – Use Color Change scale to check fading, or staining scale to check color transfer.
- Place the Samples – Lay the untested (original) and tested fabric side by side (for color change)
– Or place the adjacent white fabric next to the gray scale (for staining).
- Match Against Gray Scale Chips – Visually compare the difference between the samples and find the closest matching gray pair on the scale.
- Assign a Grade
– Grade from 1 to 5, where:
– Grade 5 = no change/staining
– Grade 1 = severe change/staining
– Use half-grades like 4–5 if needed.
- Record the Result – Note the grade in your test report as per the test method (e.g., ISO 105).
- Store Properly – Keep the gray scale away from light and moisture to avoid fading.
- Features :
- Dual Type Availability – Comes in two types: for Color Change and for Staining.
- 5-Point Grading System – Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips – Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design – Small, portable card or booklet format for easy lab and field use.
Categories:
- Gray Scale for Color Change – Used to evaluate the degree of color fading or change in a fabric after testing (e.g., washing, light exposure). – Assesses how much the original color has altered.
- Gray Scale for Staining – Used to assess the degree of color transfer from a dyed fabric to an adjacent white fabric during testing (e.g., rubbing, washing).
– Evaluates staining on undyed fabrics.
These two types are essential tools in color fastness testing across textile labs. Want to know which standard tests use each type?

Gray Scale
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- Standardized Testing - Complies with global standards (AATCC 116, ISO 105 X16), ensuring reliable and comparable results.
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- Enhances Product Performance - Helps in developing fabrics with better resistance to rubbing and abrasion.
- Rotary Rubbing Mechanism - Simulates 1.125 clockwise and 1.125 counterclockwise turns for realistic friction.
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- Dry and Wet Testing Capability - Can perform tests using dry or wet rubbing cloths.
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- Compliance with Standards - Follows AATCC 116, ISO 105 X16, and SATRA TM8 protocols.
- Prepare the Sample - Cut a fabric piece (typically 60 × 60 mm) and condition it per standard requirements.
- Mount the Fabric - Secure the fabric sample on the sample holder or base plate of the tester.
- Attach Rubbing Cloth - Place a standard white test cloth (dry or wetted as required) over the rubbing head.
- Apply Pressure - Lower the rubbing head onto the fabric. Standard weight is about 1134 g.
- Start the Test - Operate the tester: the head performs 1.125 turns clockwise, then 1.125 turns counterclockwise.- Number of cycles (typically 10 or 20) is set based on the test standard.
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- Enhances Product Aesthetics - Prevents stiff or limp fabric choices in fashion, interior, or technical textiles.
- Standardized Evaluation - Enables comparison across fabrics using drape coefficient, based on standards (e.g., BS 5058).
- Supports R&D - Useful in developing new fabrics or finishes to improve drape quality.
- Non-Destructive Testing - Tests fabric without damaging it, allowing for further analysis.
- Boosts Quality Control - Identifies batch inconsistencies or performance issues early in production.
- Rotating Support Disc - Holds the fabric sample over a smaller disc to create natural drape.
- Standard Sample Size Support - Designed for circular fabric samples, usually 30 cm in diameter.
- Light Projection System - Projects the draped fabric’s shadow onto a screen or recording surface.
- Drape Coefficient Calculation - Measures the shadow area to compute the drape coefficient (percentage of unsupported area covered by the shadow).
- Digital or Manual Options - Available in models with digital image processing or manual plan meter tracing.
- Stable Base and Structure - Ensures consistent and vibration-free testing conditions.
- Sample Templates Provided - For cutting precise, standard-sized fabric specimens.
- User-Friendly Interface - Simple controls for rotation and light alignment.
- Compact and Lab-Ready Design - Fits easily on lab benches and in testing environments.
- Compliance with Testing Standards - Supports BS 5058 and other relevant drape measurement methods.
- Prepare the Fabric Sample - Cut a circular fabric sample, typically 30 cm in diameter, using the provided template.
- Place the Fabric - Center the fabric sample over the smaller support disc (usually 18 cm diameter) on the tester.
- Turn on the Light Source - Illuminate the fabric from above so it casts a shadow onto the recording surface or paper below.
- Capture the Shadow Outline - Trace the shadow manually on paper or capture it digitally, depending on the model.
- Measure the Shadow Area - Use a plan meter (manual) or software (digital) to determine the shadow’s area.
- Calculate Drape Coefficient (DC) - Use the formula:
- Record the Result - Log the drape coefficient to evaluate how stiff or flexible the fabric is.
- Repeat for Accuracy - Test multiple samples and average the results for consistency.
