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Gray scale
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Gray Scale
Gray Scale
The Gray Scale is a visual tool used in the textile and dyeing industry to evaluate and grade the color change or staining of a fabric after testing (e.g., washing, rubbing, and light exposure). It helps assess how much a fabric’s color has altered or transferred during durability or fastness tests.
Types of Gray Scale:
- Gray Scale for Color Change – Compares the original and tested sample to measure color fading or alteration.
- Gray Scale for Staining – Compares a white adjacent fabric (before and after testing) to assess color transfer or staining.
Rating System :
– Uses a 1 to 5 scale:
– Grade 5: No change or staining (excellent)
– Grade 1: Severe change or heavy staining (poor)
Intermediate grades (like 4–5, 3–4, etc.) are also used for finer evaluation.
Construction :- Each scale includes pairs of gray chips with varying contrast levels to visually match the test results.
Usage Areas:- Textile testing labs- Dyeing and finishing quality control- Standards like ISO, AATCC, and BIS tests
Benefits :
- Standardized Evaluation – Provides a consistent and objective way to assess color change or staining.
- Simple and Quick to Use – Enables rapid visual comparison during fabric testing.
- Widely Accepted – Complies with international standards (ISO, AATCC) for color fastness grading.
- Cost-Effective Tool – Inexpensive yet essential for reliable quality control in textiles.
- Enhances Quality Assurance – Helps detect dyeing or printing issues before bulk production.
- Supports Multiple Tests – Used for evaluating wash fastness, rubbing fastness, perspiration, light exposure, and more.
- Portable and Durable – Easy to carry and long-lasting with proper care.
Features :
- Dual Type Availability – Comes in two types: for Color Change and for Staining.
- 5-Point Grading System – Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips – Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design – Small, portable card or booklet format for easy lab and field use.
- Durable Material – Made from stable, fade-resistant plastic or cardboard for long-term use.
- Compliance with Standards – Follows ISO 105-A02 (Color Change) and ISO 105-A03 (Staining) norms.
- Easy Visual Comparison – Designed for quick side-by-side assessment of fabric before and after testing.
How to Use :
Select the Right Gray Scale – Use Color Change scale to check fading, or staining scale to check color transfer.
- Place the Samples – Lay the untested (original) and tested fabric side by side (for color change)
– Or place the adjacent white fabric next to the gray scale (for staining).
- Match Against Gray Scale Chips – Visually compare the difference between the samples and find the closest matching gray pair on the scale.
- Assign a Grade
– Grade from 1 to 5, where:
– Grade 5 = no change/staining
– Grade 1 = severe change/staining
– Use half-grades like 4–5 if needed.
- Record the Result – Note the grade in your test report as per the test method (e.g., ISO 105).
- Store Properly – Keep the gray scale away from light and moisture to avoid fading.
- Features :
- Dual Type Availability – Comes in two types: for Color Change and for Staining.
- 5-Point Grading System – Grades from 1 (poor) to 5 (excellent), with half-step intervals like 4–5, 3–4.
- Standardized Grey Chips – Includes contrasting grey color pairs to match fabric changes accurately.
- Compact Design – Small, portable card or booklet format for easy lab and field use.
Categories:
- Gray Scale for Color Change – Used to evaluate the degree of color fading or change in a fabric after testing (e.g., washing, light exposure). – Assesses how much the original color has altered.
- Gray Scale for Staining – Used to assess the degree of color transfer from a dyed fabric to an adjacent white fabric during testing (e.g., rubbing, washing).
– Evaluates staining on undyed fabrics.
These two types are essential tools in color fastness testing across textile labs. Want to know which standard tests use each type?
Gray Scale
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- Multiple Test Chambers - Typically comes with 2 or 4 cork-lined chambers for simultaneous testing of multiple fabric samples.
- High-Speed Rotating Impellers - Impellers rotate at around 1200 rpm to create intense, random tumbling motion.
- Compressed Air System - Ensures continuous fabric movement and realistic simulation of wear.
- Digital Timer- Allows precise setting of test duration with easy-to-read display.
- Viewing Windows- Transparent chamber doors for monitoring fabric movement during testing.
- Standard Compliant Design- Meets ASTM D3512, ISO 12945-3, GB/T 4802.4 and other major standards.
- Robust Construction- Durable materials and components designed for long-term laboratory use.
- Easy Sample Handling - Quick-open chamber lids and simple sample placement process.
- Compact Footprint- Saves space in laboratory environments.
- Prepare Samples- Cut fabric into standard-sized specimens (usually circular or rectangular per ASTM/ISO specs)- Condition samples as per the standard (usually 24 hrs at 21°C, 65% RH).
- Load the Chambers - Place each sample into a cork-lined test chamber. - Add a small piece of gray cotton backing fabric if required by the method.
- Set Parameters - Adjust compressed air pressure (typically 14–21 kPa or 2–3 psi).
- Start the Test- Close the chamber doors and press start. - Impellers rotate, tumbling the samples randomly with air flow.
- Stop and Unload - Once the timer ends, remove the samples carefully.
- Evaluate Pilling - Compare the tested samples to standard pilling rating photographs or scales.
- Record Results - Document the pilling grades and any observations.
[Scope of application]:
It is used to test the fuzzing and pilling
performance of the fabric under the condition of
free rolling and friction in the drum.
[Related standards]:
GB/T4802.4 (Standard Drafting Unit)
ISO12945.3, ASTM D3512, ASTM D1375, DIN 53867, ISO 12945-3, JIS L1076, etc.
[Technical parameter]:
1. Number of boxes: 4
2. Roller specifications: diameter (146±1.0) mm, depth (152.4±1.0) mm;
3. Lining material: polychloroprene lining thickness (3.2±0.4) mm. , Hardness (60～70)
IRHD;
4. Impeller specifications: φ12.7 mm×120.6 mm;
5. Plastic blade specifications: 10 mm×65 mm;
6. Rotation speed: 1～2400 rpm can be set freely
7. Working pressure: 14kPa～21kPa;
8. Time counting: (1～999) min.
9. Power supply: AC220V±10% 50Hz 80W
10. Appearance: (480×400×680)mm
11. Weight: 40kg
[Standard accessories]
Items and specifications Qty. Note
Fuse 2 3A
Main machine 1
Power cable 1
Air tube 1 Φ8mm
Grey cotton sliver 4
Cork lining 4
Rating sample photo 1
White glue 1
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- A sample is stretched to a predetermined extension or force.
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- The fabric sample is clamped and stretched to a specific length or force.
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- Rapid Extraction Process - Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing - Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
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