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Fiber Oil Fast Extractor
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Fiber Oil Fast Extractor
Fiber Oil Fast Extractor
A Fiber Oil Fast Extractor is a laboratory instrument designed to determine the oil or finish content in fibers, yarns, or fabrics, particularly wool and synthetic materials. It operates on the principle of solvent extraction followed by evaporation.
Working Principle of Fiber Oil Fast Extractor:
- Sample Preparation: Cut the fabric or fiber into small pieces.
- Solvent Addition: Place the sample into a metal tube and add an appropriate solvent (e.g., petroleum ether, ethyl ether).
- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
Key Features of Fiber Oil Fast Extractor:
– Multiple Workstations: Models like the Quick Extra offer four independent stations for simultaneous testing.- Automatic Weight Pressurization: Eliminates manual pressure application, ensuring consistent results.- Microcomputer Temperature Control: Maintains uniform heating (typically 90°C–120°C) with ±1°C precision.
– Digital Interface: Features timers and oil calculators for efficient operation.
– Data Connectivity: Some models can connect to systems like Smart Tex Lab for real-time monitoring and data management.
Applications of Fiber Oil Fast Extractor:
– Textile Industry: Assessing oil content in fibers to ensure quality and compliance with standards like GB/T 6504-2017. – Research and Development: Studying the effects of oils and finishes on fiber properties. – Quality Control: Ensuring consistency in fiber treatment processes.
Benefits of Fiber Oil Fast Extractor:
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process – Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing – Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality – Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation – Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring – Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards – Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling – Enclosed design minimizes solvent exposure and evaporation loss.
Features of Fiber Oil Fast Extractor:
- Multiple Test Stations – Usually equipped with 2 to 4 independent work units for parallel testing.
- Automatic Weight Pressing System – Applies consistent pressure on samples for uniform solvent extraction.
- Microcomputer Temperature Control – Maintains precise heating (typically 90–120°C) with ±1°C accuracy.
- Built-in Timer and Calculator – Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display – Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design – Made with corrosion-resistant materials suited for chemical handling.
- Safety Features – Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant – Designed to meet GB/T 6504-2017 and similar industry testing standards.
How to Use Fiber Oil Fast Extractor:
- Prepare the Sample – Cut 5–10 g of fiber or yarn into small pieces and place in the sample tube.
- Add Solvent – Pour a suitable solvent (e.g., petroleum ether) into the tube to cover the sample.
- Apply Weight – Place the extractor’s weight or press system onto the sample to aid extraction.
- Start Extraction – Activate the machine. The solvent dissolves the oils and flows to the heating plate.
- Heat for Evaporation – Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
Oil % = (Oil weight / Original sample weight) × 100
- Clean the Unit – After cooling, clean all parts to prepare for the next test.
Fiber Oil Fast Extractor
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- Effective friction diameter of grinding block: Type A 198g(3kpa) friction head 28.8-0.084mm Type B 155g(1.52N) friction head 90-0.10mm 6. Relative velocity of gripper and grinding table:50 + 2R / MI (20-70r / min adjustable) 7. Sampling hammer quality:2385±10g 8. Shape size:870×580×300mm 9. power supply:AC220V 50Hz 500W 10.Weight:73KG.
- [Standard accessories] Items and specifications Qty Notes Main machine 1Power cable 1A type 198g Friction head 9 B type 155g(1.52N) Friction head 9 597g Hammer 9 397g Hammer 9, 666666666 260g Stainless steel disc 9, 2385g Holding hammer 1,B Friction head felt 18 ￠90mm Steel ball 6, Rubber ring 18, Inner Hexagonal Wrench 1
- Sampler 1, Fuse 2 3A, Standard felt 18, Weight:750±50g/m2, Thickness:2.5±0.5mm, Standard foam lining 40, Density:0.03g/cm3,Thickness:3mm,Standard abrasive 9 Circular shear template Each φ140mm、φ38mm,Small screw knife 1, Bottom foot 4
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- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
- The recovered length is measured after a set time.
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- Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
- A variety of unit conversions between Chinese and English. 10. Reliable anti-pinch safety protection design. [Technical parameter]: 1. Test range: (0～1)Mpa (the range above 1Mpa needs to be customized) 2. The minimum graduation value: 0.0001Mpa 3. Pressurization mode: direct pressurization, timing pressurization, and expansion degree pressurization.
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- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
- Effortless Operation- Hydraulic action reduces manual effort and operator fatigue.
- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting - Robust construction ensures stability and extended service life.
- Safety Enhancement - Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample - Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample - Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM - Multiply the sample weight (in grams) by 100 to get GSM.
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Random Tumble Pilling Tester
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- Multiple Test Chambers - Typically comes with 2 or 4 cork-lined chambers for simultaneous testing of multiple fabric samples.
- High-Speed Rotating Impellers - Impellers rotate at around 1200 rpm to create intense, random tumbling motion.
- Compressed Air System - Ensures continuous fabric movement and realistic simulation of wear.
- Digital Timer- Allows precise setting of test duration with easy-to-read display.
- Viewing Windows- Transparent chamber doors for monitoring fabric movement during testing.
- Standard Compliant Design- Meets ASTM D3512, ISO 12945-3, GB/T 4802.4 and other major standards.
- Robust Construction- Durable materials and components designed for long-term laboratory use.
- Easy Sample Handling - Quick-open chamber lids and simple sample placement process.
- Compact Footprint- Saves space in laboratory environments.
- Prepare Samples- Cut fabric into standard-sized specimens (usually circular or rectangular per ASTM/ISO specs)- Condition samples as per the standard (usually 24 hrs at 21°C, 65% RH).
- Load the Chambers - Place each sample into a cork-lined test chamber. - Add a small piece of gray cotton backing fabric if required by the method.
- Set Parameters - Adjust compressed air pressure (typically 14–21 kPa or 2–3 psi).
- Start the Test- Close the chamber doors and press start. - Impellers rotate, tumbling the samples randomly with air flow.
- Stop and Unload - Once the timer ends, remove the samples carefully.
- Evaluate Pilling - Compare the tested samples to standard pilling rating photographs or scales.
- Record Results - Document the pilling grades and any observations.
[Scope of application]:
It is used to test the fuzzing and pilling
performance of the fabric under the condition of
free rolling and friction in the drum.
[Related standards]:
GB/T4802.4 (Standard Drafting Unit)
ISO12945.3, ASTM D3512, ASTM D1375, DIN 53867, ISO 12945-3, JIS L1076, etc.
[Technical parameter]:
1. Number of boxes: 4
2. Roller specifications: diameter (146±1.0) mm, depth (152.4±1.0) mm;
3. Lining material: polychloroprene lining thickness (3.2±0.4) mm. , Hardness (60～70)
IRHD;
4. Impeller specifications: φ12.7 mm×120.6 mm;
5. Plastic blade specifications: 10 mm×65 mm;
6. Rotation speed: 1～2400 rpm can be set freely
7. Working pressure: 14kPa～21kPa;
8. Time counting: (1～999) min.
9. Power supply: AC220V±10% 50Hz 80W
10. Appearance: (480×400×680)mm
11. Weight: 40kg
[Standard accessories]
Items and specifications Qty. Note
Fuse 2 3A
Main machine 1
Power cable 1
Air tube 1 Φ8mm
Grey cotton sliver 4
Cork lining 4
Rating sample photo 1
White glue 1
Counting Balance-Weighing Scale
Counting Balance-Weighing Scale
Counting Balance-Weighing Scale
Counting Balance-Weighing Scale
