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Fiber Oil Fast Extractor
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Fiber Oil Fast Extractor
Fiber Oil Fast Extractor
A Fiber Oil Fast Extractor is a laboratory instrument designed to determine the oil or finish content in fibers, yarns, or fabrics, particularly wool and synthetic materials. It operates on the principle of solvent extraction followed by evaporation.
Working Principle of Fiber Oil Fast Extractor:
- Sample Preparation: Cut the fabric or fiber into small pieces.
- Solvent Addition: Place the sample into a metal tube and add an appropriate solvent (e.g., petroleum ether, ethyl ether).
- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
Key Features of Fiber Oil Fast Extractor:
– Multiple Workstations: Models like the Quick Extra offer four independent stations for simultaneous testing.- Automatic Weight Pressurization: Eliminates manual pressure application, ensuring consistent results.- Microcomputer Temperature Control: Maintains uniform heating (typically 90°C–120°C) with ±1°C precision.
– Digital Interface: Features timers and oil calculators for efficient operation.
– Data Connectivity: Some models can connect to systems like Smart Tex Lab for real-time monitoring and data management.
Applications of Fiber Oil Fast Extractor:
– Textile Industry: Assessing oil content in fibers to ensure quality and compliance with standards like GB/T 6504-2017. – Research and Development: Studying the effects of oils and finishes on fiber properties. – Quality Control: Ensuring consistency in fiber treatment processes.
Benefits of Fiber Oil Fast Extractor:
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process – Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing – Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality – Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation – Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring – Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards – Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling – Enclosed design minimizes solvent exposure and evaporation loss.
Features of Fiber Oil Fast Extractor:
- Multiple Test Stations – Usually equipped with 2 to 4 independent work units for parallel testing.
- Automatic Weight Pressing System – Applies consistent pressure on samples for uniform solvent extraction.
- Microcomputer Temperature Control – Maintains precise heating (typically 90–120°C) with ±1°C accuracy.
- Built-in Timer and Calculator – Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display – Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design – Made with corrosion-resistant materials suited for chemical handling.
- Safety Features – Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant – Designed to meet GB/T 6504-2017 and similar industry testing standards.
How to Use Fiber Oil Fast Extractor:
- Prepare the Sample – Cut 5–10 g of fiber or yarn into small pieces and place in the sample tube.
- Add Solvent – Pour a suitable solvent (e.g., petroleum ether) into the tube to cover the sample.
- Apply Weight – Place the extractor’s weight or press system onto the sample to aid extraction.
- Start Extraction – Activate the machine. The solvent dissolves the oils and flows to the heating plate.
- Heat for Evaporation – Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
Oil % = (Oil weight / Original sample weight) × 100
- Clean the Unit – After cooling, clean all parts to prepare for the next test.
Fiber Oil Fast Extractor
Description
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- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
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- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
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- Safety Enhancement - Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
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- Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
- Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
- Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
- Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
- Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
- Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
- Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
- Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
- Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
- Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
- Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
- Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
- Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
- Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
- Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
- Lightweight and Portable - Easy to move and use in various lab settings.
- Low Maintenance - Simple mechanical parts require minimal servicing.
- Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
- Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
- Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
- Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
- Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
- Calculate Flexural Rigidity
- Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
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It is used to measure the stiffness of cotton,
wool, silk, linen, chemical fibers and other woven fabrics,
knitted fabrics, general nonwovens, coated fabrics, etc.
It is also suitable for measuring the stiffness of paper,
leather, film and other flexible materials.
Relevant Standards
GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc.
[Instrument Characteristics]
1. Infrared photoelectric invisible inclined plane
detection system replaces the traditional tangible inclined plane,
realizes non-contact detection, and overcomes the problem that
the measurement accuracy is affected by
the sample torsion lifted by the inclined plane.
2. The inclination adjustable mechanism of instrument
measurement to meet different test requirements.
3. Stepping motor drive, accurate measurement, smooth operation;
4. The color touch screen display can show the extended length,
bending length, bending stiffness of the sample, the warp average,
the weft average and the total average of the above values respectively.
5. Printing of Chinese report forms for thermal printers.
Technical parameters
1. Test methods: The two method (A method: Weft test, B method: Forward and backward test)
2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable
3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering)
4. Length resolution:0.01mm
5. Measurement accuracy:±0.1mm
6. Specimen specifications:250×25mm
7. Work platform specifications:250×50mm
8. Specification of sample pressing plate:250×25mm
9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s
10. Display output: Touch screen display
11. Print Output: Chinese Report
12. Data Processing Volume: A total of 15 groups, each group less than 20 trials
13. Printer: Thermal printer
14, power supply:AC220V 50Hz
15. Host volume:570mm×360mm×490mm
16. Host weight:20kg 
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