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Fiber Oil Fast Extractor
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Fiber Oil Fast Extractor
Fiber Oil Fast Extractor
A Fiber Oil Fast Extractor is a laboratory instrument designed to determine the oil or finish content in fibers, yarns, or fabrics, particularly wool and synthetic materials. It operates on the principle of solvent extraction followed by evaporation.
Working Principle of Fiber Oil Fast Extractor:
- Sample Preparation: Cut the fabric or fiber into small pieces.
- Solvent Addition: Place the sample into a metal tube and add an appropriate solvent (e.g., petroleum ether, ethyl ether).
- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
Key Features of Fiber Oil Fast Extractor:
– Multiple Workstations: Models like the Quick Extra offer four independent stations for simultaneous testing.- Automatic Weight Pressurization: Eliminates manual pressure application, ensuring consistent results.- Microcomputer Temperature Control: Maintains uniform heating (typically 90°C–120°C) with ±1°C precision.
– Digital Interface: Features timers and oil calculators for efficient operation.
– Data Connectivity: Some models can connect to systems like Smart Tex Lab for real-time monitoring and data management.
Applications of Fiber Oil Fast Extractor:
– Textile Industry: Assessing oil content in fibers to ensure quality and compliance with standards like GB/T 6504-2017. – Research and Development: Studying the effects of oils and finishes on fiber properties. – Quality Control: Ensuring consistency in fiber treatment processes.
Benefits of Fiber Oil Fast Extractor:
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process – Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing – Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality – Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation – Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring – Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards – Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling – Enclosed design minimizes solvent exposure and evaporation loss.
Features of Fiber Oil Fast Extractor:
- Multiple Test Stations – Usually equipped with 2 to 4 independent work units for parallel testing.
- Automatic Weight Pressing System – Applies consistent pressure on samples for uniform solvent extraction.
- Microcomputer Temperature Control – Maintains precise heating (typically 90–120°C) with ±1°C accuracy.
- Built-in Timer and Calculator – Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display – Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design – Made with corrosion-resistant materials suited for chemical handling.
- Safety Features – Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant – Designed to meet GB/T 6504-2017 and similar industry testing standards.
How to Use Fiber Oil Fast Extractor:
- Prepare the Sample – Cut 5–10 g of fiber or yarn into small pieces and place in the sample tube.
- Add Solvent – Pour a suitable solvent (e.g., petroleum ether) into the tube to cover the sample.
- Apply Weight – Place the extractor’s weight or press system onto the sample to aid extraction.
- Start Extraction – Activate the machine. The solvent dissolves the oils and flows to the heating plate.
- Heat for Evaporation – Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
Oil % = (Oil weight / Original sample weight) × 100
- Clean the Unit – After cooling, clean all parts to prepare for the next test.
Fiber Oil Fast Extractor
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- Upright Cup Method: The fabric covers a cup containing water, and the assembly is placed upright in a controlled environment. After a set duration, the weight loss is measured to determine the WVTR.
- Inverted Cup Method: The fabric is sealed over a cup, which is then inverted and exposed to a controlled environment. The amount of water vapor absorbed by the fabric is measured over time.
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- Rotating Turntable - Ensures uniform air exposure and consistent vapor transmission across all samples.
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- Temperature & Humidity Control - Maintains stable environmental conditions (e.g., 23°C, 50% RH) for reliable results.
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- Compliance with Standards - Supports ASTM E96, ISO 15496, BS 7209, JIS L1099 testing methods.
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- Corrosion-Resistant Construction - Durable materials suitable for long-term use in lab environments.
- Easy Sample Mounting - Quick and secure fabric placement on test cups with sealing rings.
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- Prepare the Test Solution - Fill each test cup with a set amount of water (e.g., 50 ml), or a desiccant if using inverted method.
- Mount the Fabric - Cut the fabric into circular pieces matching the cup size.
- Weigh the Cups - Record the initial weight of each cup with the fabric mounted.
- Place on Turntable - Position all cups on the rotating tray inside the controlled chamber.
- Set Conditions - Close the chamber and maintain temperature (e.g., 23°C) and relative humidity (e.g., 50%) as per test standard.
- Start the Test - Begin rotation (usually ~2 RPM) and let it run for the specified time (often 24 hours).
- Weigh the Cups Again- After the test duration, reweigh the cups to determine weight loss due to moisture vapor passing through the fabric.
- Calculate WVTR - Use the formula: WVTR = (Weight Loss in grams × 24) / (Test Area in m² × Time in hours) Expressed in g/m²/24h.
- Clean and Store - Clean cups and components for future use.
Scope of application
It is used to determine the moisture permeability of various fabrics
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[Related standards] GB/T12704 ASTM E90 JIS L1099A BS 7209 JIS L1099B (custom) etc.
Instrument characteristics
1. Integrated structure of baking oven and constant temperature and humidity box.
2. Microcomputer control, color touch screen Chinese menu operation.
3. Circulating air velocity 0.2-3m/s digital setting.
4. Imported high-precision temperature and humidity sensor, imported motor drive, ceramic
heating tube heating.
Technical parameters
1.Work mode: Microcomputer control, color touch screen Chinese menu operation, test environment monitoring.
2. Sample box control temperature:15 ~ 40 C, accuracy 0.1 + C, resolution 0.01 C
3. Heat dissipation mode:Air cooling
4. Sample box control humidity:30 ~ 95%, precision + 2%, resolution 0.01%
5. Test chamber humidification:≥300ml/h
6. Accompany oven control temperature: Room temperature to 200 c
7. Test time:1min～999h59min
8. The rate of circulating steam flow:0. 2-3m/s digital setting resolution 0.01m/s
9. Moisture permeability area:2827㎜2（∮60㎜GB）
Optional 3848, 2 (70 70 ASTM)
10. The number of moisture permeable cups.6 (GB) can be replaced by 6 (US standard).
11. Internal dimensions of drying oven:490×400×215mm
12. Power supply:Ac220V 50Hz 6kw
13. Size:930×820×1700mm
14. Weight:350kg 
