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Fatigue tester for Elastic fabric
Stretch Recovery Tester (Static Method)
Fatigue tester for Elastic fabric
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    Fatigue tester for Elastic fabric
    Stretch Recovery Tester (Static Method)
    Fatigue tester for Elastic fabric
    Home Dyeing Lab Machine Fatigue tester for Elastic fabric
    Stretch Recovery Tester (Static Method)
    Stretch Recovery Tester Static Method $0.00
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    Fatigue tester for Elastic fabric

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    Fatigue Tester for Elastic Fabric

    Fatigue tester for Elastic fabric

    Fatigue tester for Elastic fabric

     

    A Fatigue Tester for Elastic Fabric is a specialized instrument designed to evaluate the durability and performance of elastic materials, such as elastic bands, tapes, and fabrics, under repeated stretching and relaxation cycles. This testing is crucial for applications where elastic materials are subjected to continuous or repetitive stress, ensuring they maintain their functionality over time.

     

    Purpose Fatigue Tester for Elastic Fabric The primary objective of this tester is to simulate the conditions that elastic fabrics endure during actual use. By repeatedly stretching and relaxing the material, the tester assesses:

     

    – Elastic Recovery: The ability of the material to return to its original length after stretching.

    – Fatigue Resistance: How well the material withstands repeated cycles without significant degradation.

    – Durability: The lifespan of the elastic properties under continuous use.

     

    Working Principle of Fatigue Tester for Elastic Fabric

    The tester operates by clamping a specimen of the elastic fabric and subjecting it to cyclic stretching and relaxation.

     

    Key operational features include:

    Cycle Count: The number of stretching and relaxation cycles is set according to testing requirements.

    – Speed Regulation: The rate of stretching can be adjusted to simulate different usage conditions.

    – Monitoring: The tester records data such as the number of cycles completed and any changes in the fabric’s properties.

     

    For instance, the Elastic Band Fatigue Tester ADL-FT01 features a high-speed linear slide, servo motor, and touch screen control software, allowing precise control over stretching parameters

     

    Key Specifications of Fatigue Tester for Elastic Fabric

    While specifications may vary among different models, common parameters include:

    – Stretch Percentage: Adjustable from 0% to 100%.

    – Stretching Speed: Up to 40 cycles per minute.

    – Sample Length Range: Maximum of 260mm.

    – Cycle Count Capacity: Up to 9,999,999 cycles.

    – Control Interface: Typically a 7-inch color touch screen.

    – Power Supply: AC220V 50Hz/60Hz.

    These features enable comprehensive testing of elastic materials under various conditions.

     

    Benefits of Fatigue Tester for Elastic Fabric

    – Quality Assurance: Ensures that elastic materials meet required durability standards.

    – Product Development: Aids in the design of materials with improved fatigue resistance.

    Cost Efficiency: Identifies potential material failures early, reducing product returns and warranty claims.

    – Compliance: Helps manufacturers adhere to industry standards such as GB/T 37635.

     

    Applications of Fatigue Tester for Elastic Fabric

    Fatigue testers for elastic fabrics are widely used in:

    – Textile Manufacturing: Testing elastic components in garments, such as waistbands and cuffs.

    – Medical Textiles: Evaluating the durability of elastic materials used in bandages and supports.

    – Automotive Industry: Assessing elastic components in car interiors.

    – Research and Development: Developing new elastic materials with enhanced properties.

     

    Features of Fatigue Tester for Elastic Fabric:

    1. Adjustable Stretch Range – Allows setting stretch levels (e.g., 0–100%) to simulate real-life fabric use.
    2. High-Cycle Capability – Supports up to millions of stretch-relax cycles for long-term fatigue analysis.
    3. Touch Screen Control – 7-inch color display for easy setup, monitoring, and data entry.
    4. Servo Motor Driven – Ensures precise and smooth linear motion during testing.

     

    1. Customizable Speed – Adjustable test speed (e.g., up to 40 cycles per minute) based on test requirements.
    2. Multi-Sample Testing – Some models allow testing multiple specimens simultaneously.
    3. Cycle Counter with Alarm – Built-in counter with programmable stop after preset cycles and auto-alert feature.

     

    1. Durable Construction – Robust metal frame suitable for continuous testing in lab environments.
    2. Standard Compliance – Designed to follow standards like GB/T 37635 for elastic fabric testing.

     

    How to Use Fatigue Tester for Elastic Fabric:

    1. Prepare the Sample

    – Cut the elastic fabric to the specified size (e.g., 260 mm max length).

    – Mark the gauge length if needed for measurement after testing.

    1. Mount the Sample – Secure both ends of the fabric in the upper and lower clamps.
    2. Set Test Parameters

    – Enter the desired stretch percentage (e.g., 50%).

    – Set the number of cycles and speed (e.g., 30 cycles/min).

    – Adjust dwell time if required (time fabric stays stretched).

     

    1. Start the Test – Press start on the touch screen interface. – The machine will cyclically stretch and release the sample.
    2. Monitor Progress – Observe operation or let it run automatically.

    – Machine stops automatically after reaching the set cycles.

    1. Remove and inspect – Take out the fabric and measure elongation, recovery, or visual defects.
    2. Record and Compare Results – Compare with initial measurements or standard performance criteria.

      Fatigue tester for Elastic fabric

      Fatigue tester for Elastic fabric

     

     

    Categories: Physical Testing & Fabric Testing, Dyeing Lab Machine Tags: Fatigue Tester for Elastic Fabric, Fatigue Tester for price in Bangladesh, lab Fatigue Tester for Elastic Fabric, Laboratory Fatigue Tester for Elastic Fabric Brand: DARONG, DUNLIN
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      Digital Elmendorf Tearing Tester

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        Digital Elmendorf Tearing Tester is a precision instrument used to measure the tear strength of materials like woven fabrics, paper, plastic films, and nonwovens. It determines how much force is required to continue tearing a pre-slit sample. Key Functions of Digital Elmendorf Tearing Tester: - Measures propagation tear resistance, not initial tear. - Uses a pendulum to apply force; the energy lost during tearing is calculated to determine tear strength. - Equipped with a digital display for direct reading of results in grams or millinewtons. Core Components: - Pendulum Arm: Applies tearing force. - Clamps: Secure the sample before and after the tear. - Cutting Blade: Creates a precise slit at the start of the test. - Digital Display Unit: Shows the tearing force result clearly and instantly. - Counterweights: Optional weights for increasing test range (for stronger materials).   Applications of Digital Elmendorf Tearing Tester: - Testing tear resistance of: - Textile fabrics (especially woven) - Paper and cardboard - Plastic films - Nonwovens - Packaging materials Benefits of Digital Elmendorf Tearing Tester:
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      2. Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
      3. High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
       
      1. Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
      2. Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
      3. Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
      4. Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
      5. Standards Compliance - Meets international testing standards (e.g., ASTM D1424, ISO 13937) for credibility and uniformity.
      Features of Digital Elmendorf Tearing Tester: Digital Display - Provides accurate and direct reading of tear strength in grams, mN, or cN. Pendulum Mechanism - Uses a swinging pendulum to simulate tear propagation with consistent force. Adjustable Test Range - Includes interchangeable pendulum weights to test various material strengths.
      1. Precision Sample Clamp - Securely holds samples in place to ensure accurate tear initiation.
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      3. User-Friendly Interface - Simple buttons and screen navigation for ease of operation.
      4. Standard Test Compliance - Compatible with ASTM D1424, ISO 1974, ISO 13937, and other tear strength standards.
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      2. Select Pendulum Weight - Choose the appropriate pendulum or add counterweights based on expected tear strength.
      1. Calibrate the Machine - Set the pendulum to its starting position and zero the display.
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      3. Cut the Initial Slit - Use the integrated blade to make a precise cut at the marked slit area (usually 20 mm).
      1. Release the Pendulum - Trigger the pendulum to swing and tear the sample through the pre-slit.
      2. Read the Result - The digital display will show the tearing force automatically (in g, mN, or cN).
      3. Record or Export Data - Save or print the result if your model supports USB or printer connection.
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      Laboratory Mini Stenter Dryer

      Laboratory mini stenter Dryer

      Dyeing Lab Machine, Physical Testing & Fabric Testing
      $0.00
      Laboratory mini stenter Dryer
      Laboratory Mini Stenter Dryer

      Automatic fixing Dryer

        A Laboratory Mini Stenter Dryer is a compact, lab-scale machine designed to simulate the drying and heat-setting processes used in textile finishing. It mimics the function of industrial stenter machines but on a much smaller scale, making it ideal for testing fabric behavior, shrinkage, and finish quality under controlled conditions. Key Features:
      1. Controlled Heating System
      - Typically uses electric heating with adjustable temperature (up to 220–250°C). - Ensures uniform and precise temperature control.
      1. Adjustable Fabric Width
      - Equipped with clips or pins to hold and stretch fabric width-wise, simulating stenter frame action.  
      1. Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
      2. Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
      3. Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
      1. Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
      2. Low Energy Consumption - Designed for lab use, consuming less power than industrial models.
      Applications: - Heat-setting of synthetic fabrics.   Drying and curing of samples post-dyeing or printing. - Evaluating fabric shrinkage, dimensional stability, and finish behavior. - Testing chemicals and auxiliaries used in textile finishing.   Benefits of Laboratory Mini Stenter Dryer:
      1. Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
      2. Cost-Effective Testing - Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
       
      1. Energy Efficient - Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
      2. Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
       
      1. Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
      2. Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
       
      1. Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
      2. Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
      3. Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
        Features of Laboratory Mini Stenter Dryer:
      1. Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
      2. Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
       
      1. Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
      2. Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
       
      1. Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
      2. Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
      3. Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
       
      1. Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
      2. Safety Features- Over-temperature protection and insulated body for operator safety.
      3. Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
        Laboratory Mini Stenter Dryer dealer In Bangladesh, Lab Mini Stenter Dryer Importer in Bangladesh, Mini Stenter Dryer in Bangladesh, Laboratory Stenter Dryer in Bd, Lab Stenter Dryer In Uttara, Lab Stenter Price in Bangladesh, Laboratory Stenter Dryer in Bangladesh, Laboratory Mini Dryer in Bangladesh,   Automatic fixing dryer Application: used for simulating the production onsite to produce the textile that meets customer requirement, including the time、temperature、resin auxiliary agent formula, elongation of the same textile, and it is also can provide basis manufacture and to ensure the correctness of mass production. Basic design as Automatic Fixing Dryer,also connect external steam for printing sample steaming. Owing the wide adjusting ranges regarding temperature, humidity, dwelling time, this apparatus can be used for : a) Electric heating for drying, curing and thermofixation, room temp.~230℃. b) Steaming with saturated steam 102±2℃ c) Electric heating and steam together for HT steaming between 102±230℃ Textile Testing Instruments Automatic Fixing Dryer  dealer In Bangladesh, Automatic Fixing Dryer Importer in Bangladesh, Automatic Fixing Dryer in Bangladesh, Automatic Fixing Dryer  in Bd, Automatic Fixing Dryer  In Uttara, Automatic Fixing Dryer  Price in Bangladesh, Automatic Fixing Dryer  Supplier in Bangladesh, Lab Dryer Machine in Bangladesh, Rapid Dryer Mini Stanter in Bangladesh
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      Fabric Flame Retardant Tester

      Fabric flame retardant tester

      Dyeing Lab Machine, Physical Testing & Fabric Testing
      $0.00
      Fabric Flame Retardant Tester
      Fabric Flame Retardant Tester

      Fabric Flame Retardant Tester

        A Fabric Flame Retardant Tester is a specialized laboratory instrument designed to evaluate the flammability characteristics of textiles. It assesses how fabrics react to direct flame exposure, measuring parameters such as ignition time, flame spread rate, after-flame duration, and afterglow time. This testing is crucial for ensuring that textiles meet safety standards for various applications, including apparel, home furnishings, and industrial uses.   Purpose and Applications The primary purpose of a Fabric Flame Retardant Tester is to determine the flame resistance of textile materials. This is essential for:- Apparel Safety: Ensuring garments, especially children's sleepwear and industrial work wear, meet flammability standards. - Home Textiles: Testing curtains, drapes, upholstery, and bedding for fire safety compliance. - Technical Textiles: Evaluating materials used in tents, protective clothing, and automotive interiors.   ⚙️ Key Features Modern Fabric Flame Retardant Testers incorporate several features to ensure accurate and reliable testing:- Adjustable Burner Angles: Allowing tests at various orientations (e.g., 0°, 45°, 90°) to simulate different real-world scenarios. Automated Ignition Systems: Providing consistent flame application and reducing operator variability. - Digital Timing Mechanisms: Accurately recording ignition time, flame spread, after-flame, and afterglow durations.   - Transparent Observation Windows: Enabling safe monitoring of the test without exposure to hazards. - Compliance with International Standards: Meeting protocols such as ASTM D6413, ISO 6941, and EN ISO 15025 for standardized testing procedures.   Testing Standards Fabric Flame Retardant Testers are designed to comply with various international standards, including: - ASTM D6413: Standard Test Method for Flame Resistance of Textiles (Vertical Test). - ISO 6941: Textiles — burning behavior — Measurement of flame spread properties of vertically oriented specimens. - EN ISO 15025: Protective clothing — Protection against heat and flame — Method of test for limited flame spread.   ️ How It Works
      1. Sample Preparation: A fabric specimen is cut to specified dimensions and conditioned as per standard requirements.
      2. Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
      3. Ignition: A controlled flame is applied to the fabric for a predetermined time.
      4. Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
      5. Evaluation: Results are compared against standard criteria to determine compliance.
          ✅ Benefits - Safety Assurance: Ensures textiles meet fire safety regulations, reducing risk in end-use applications. - Quality Control: Identifies flammability issues during the manufacturing process. - Regulatory Compliance: Helps manufacturers meet legal requirements for flammability. - Product Development: Assists in developing flame-retardant materials for specialized applications.   For more detailed information on specific models and their features, you can refer to manufacturers like SDL Atlas's Auto Flam Flammability Tester [1], TESTEX's Vertical Flammability Chamber TF312   How to Use a Fabric Flame Retardant Tester (Vertical Flammability Test Method):
      1. Prepare the Sample
      - Cut the fabric to standard dimensions (usually 300 × 75 mm). - Condition the fabric for 24 hours at 21°C and 65% relative humidity.  
      1. Mount the Sample
      - Place the fabric vertically in the frame inside the test chamber. - Ensure it's held securely with no folds or slack.  
      1. Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
      - Adjust flame size according to the standard (about 38 mm for ASTM D6413).
      1. Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
       
      1. Observe and Measure - Start timing when flame is applied.
      - Measure: - After-flame time (how long it burns after flame removal) - After-glow time (how long it glows after burning stops) - Char length (distance burned vertically)  
      1. Record the Results
      - Repeat the test on multiple samples (usually 5) and calculate averages.  
      1. Compare with Standards
      - Evaluate whether the results meet the required flame resistance limits.     fabric flame retardant tester IV type (small 450 method) Scope of application It is used for testing the intensity and speed of burning of flammable textile materials after ignition. (specific ignition nozzles and sample holders can be customized to meet multiple criteria). Related standards GB/T14644 ASTM D1230 CFR1610 etc. Technical parameters 1. The spread of time:0 ~ 999.9S resolution 0.1S 2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c 3. Igniting time:1S 4. Type of igniter:4 1/2 syringe 5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm 6. Distance from the top of the igniter to the sample surface:8mm 7. Studio size and outline size Studio size:370mm×220mm×350mm Outline size:375mm×245mm×478mm 8. Power supply:AC220V 50Hz 20W 9. Weight:18Kg  
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      Fabric Stiffness Tester
      Fabric Stiffness Tester

      Fabric Stiffness Tester

      Physical Testing & Fabric Testing
      $0.00

      Fabric Stiffness Tester

      Fabric Stiffness Tester

      Fabric Stiffness Tester

        Fabric Stiffness Tester is a lab instrument used to measure the stiffness or flexural rigidity of fabric materials. It evaluates how resistant a fabric is to bending, which influences its drape, comfort, and handling characteristics. Purpose of Fabric Stiffness Tester: To determine the stiffness of textiles by measuring the bending length and calculating flexural rigidity, often using methods like the Cantilever Test (as per ASTM D1388 or ISO 9073-7).   Working Principle of Fabric Stiffness Tester: A fabric strip is slid over a horizontal platform until its free end bends under its own weight to a specific angle (usually 41.5°). The length at which this occurs is used to calculate bending length and stiffness.   Main Components of Fabric Stiffness Tester: - Test Platform: Flat surface for sample movement. - Graduated Scale: Measures the overhanging length of fabric. - Angle Indicator: Guides the measurement based on standard deflection angle. - Fabric Clamp or Guide: Helps place and move the sample smoothly.   Applications of Fabric Stiffness Tester: - Apparel fabrics (e.g., for comfort and drape analysis) - Technical textiles (e.g., automotive, medical fabrics) - Paper, nonwovens, and films Benefits of Fabric Stiffness Tester:
      1. Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
      2. Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
      3. Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
       
      1. Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
      2. Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
      3. Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
       
      1. Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
      2. Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
        Features of Fabric Stiffness Tester:
      1. Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
      2. Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
      3. Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
      4. Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
      5. Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
       
      1. Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
      2. Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
      3. Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
       
      1. Lightweight and Portable - Easy to move and use in various lab settings.
      2. Low Maintenance - Simple mechanical parts require minimal servicing.
        How to Use Fabric Stiffness Tester (Cantilever Method):
      1. Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
      2. Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
      3. Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
       
      1. Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
      2. Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
      3. Calculate Flexural Rigidity
      - Use the formula: G = W × C³ Where: - G = Flexural rigidity (mg·cm) - W = Fabric weight per unit area (mg/cm²) - C = Bending length (cm)  
      1. Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
      Tip: Always perform the test in a controlled environment (standard temperature and humidity) for reliable results.         Fabric Stiffness Tester Scope of application It is used to measure the stiffness of cotton, wool, silk, linen, chemical fibers and other woven fabrics, knitted fabrics, general nonwovens, coated fabrics, etc. It is also suitable for measuring the stiffness of paper, leather, film and other flexible materials. Relevant Standards GB/T 18318, ASTM D 1388, IS09073-7, BS EN22313 etc. [Instrument Characteristics] 1. Infrared photoelectric invisible inclined plane detection system replaces the traditional tangible inclined plane, realizes non-contact detection, and overcomes the problem that the measurement accuracy is affected by the sample torsion lifted by the inclined plane. 2. The inclination adjustable mechanism of instrument measurement to meet different test requirements. 3. Stepping motor drive, accurate measurement, smooth operation; 4. The color touch screen display can show the extended length, bending length, bending stiffness of the sample, the warp average, the weft average and the total average of the above values respectively. 5. Printing of Chinese report forms for thermal printers. Technical parameters 1. Test methods: The two method (A method: Weft test, B method: Forward and backward test) 2. Measurement angle:41.5 degree, 43 degree and 45 degree adjustable 3. Extend the length range:5-220 mm (special requirements can be made at the time of ordering) 4. Length resolution:0.01mm 5. Measurement accuracy:±0.1mm 6. Specimen specifications:250×25mm 7. Work platform specifications:250×50mm 8. Specification of sample pressing plate:250×25mm 9. Pushing speed of press plate:3 mm/s; 4 mm/s; 5 mm/s 10. Display output: Touch screen display 11. Print Output: Chinese Report 12. Data Processing Volume: A total of 15 groups, each group less than 20 trials 13. Printer: Thermal printer 14, power supply:AC220V 50Hz 15. Host volume:570mm×360mm×490mm 16. Host weight:20kg
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      Controller For IR Dyeing Machine
      Color Matching Cabinet -light Box

      Controller For IR Dyeing Machine

      Dyeing Lab Machine, Lab Equipment & Instrument
      $0.00
      Controller For IR Dyeing Machine
      Controller For IR Dyeing Machine

      IR Dyeing machine controller

      Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.   Key Features of an Controller For IR Dyeing Machine :
      1. Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
      2. Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
       
      1. Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
      2. Touchscreen Interface / HMI (Human Machine Interface): - User-friendly interface for configuring and monitoring processes. - Multi-language support and graphical display of process curves.
       
      1. Data Logging and Traceability: - Records process data for quality control and traceability.
      2. Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
       
      1. Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
        Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
      1. Improved Dyeing Accuracy and Consistency
      - Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric. - Reduces color variation between batches.  
      1. Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
       
      1. Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
       
      1. Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
      - Energy savings, reduced rework, and lower labor input contribute to cost efficiency. - Minimizes fabric damage, reducing material waste.  
      1. Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
       
      1. User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
       
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