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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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- Prepare the Sample
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- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
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0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set
Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China
Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin- Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
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- High Cutting Precision - Ensures consistent and accurate fabric sample size for reliable GSM results.
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- Ideal for Thick or Multi-Layer Fabrics - Cuts through dense or multiple fabric layers cleanly.
- Time-Saving - Speeds up the sample preparation process, especially for high-volume testing.
- Improves Test Accuracy - Uniform samples help eliminate errors in GSM calculation.
- Durable and Long-Lasting - Robust construction ensures stability and extended service life.
- Safety Enhancement - Reduces risk of injury compared to manual rotary cutters.
- Consistent Pressure Application - Hydraulic mechanism maintains steady force for each cut.
- Hydraulic Press Mechanism - Applies consistent and strong pressure for clean, even cuts.
- Standard Cutting Die (100 cm²) - Produces fabric samples suitable for GSM testing with standard area.
- Heavy-Duty Construction - Built with robust metal frame for long-term lab or industrial use.
- Sharp Stainless Steel Blades - Durable and replaceable blades ensure smooth, precise cuts.
- Cutting Pad Included - Comes with a rubber or nylon base to protect blades and ensure clean edges.
- Simple Lever or Button Operation - Easy to use with minimal training required.
- Non-slip Base - Provides stability during operation for safe, accurate cutting.
- Supports Various Fabric Types
- Place the Cutting Pad - Lay the rubber or nylon cutting pad on a flat surface.
- Position the Fabric - Place the fabric sample flat and smooth on the cutting pad.
- Align the Cutter - Position the GSM cutter die over the desired area of the fabric.
- Activate Hydraulic Press - Pull the lever or press the button to apply hydraulic pressure and cut the sample.
- Remove the Sample - Lift the cutter and carefully take out the circular fabric piece (usually 100 cm²).
- Weigh the Sample - Place the cut sample on a precision balance or GSM scale to determine weight.
- Calculate GSM - Multiply the sample weight (in grams) by 100 to get GSM.
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