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Controller For IR Dyeing Machine
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Controller For IR Dyeing Machine
IR Dyeing machine controller
Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program
A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.
Key Features of an Controller For IR Dyeing Machine :
- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. – Supports customizable heating curves (ramp-up, hold, and cool-down phases).
- Programmable Logic Control (PLC): – Allows operators to set and automate dyeing programs for different fabrics and dye types. – Supports multiple recipes or programs for different batches.
- Real-Time Monitoring and Feedback: – Monitors parameters like temperature, fabric rotation, bath circulation, and timing. – Provides real-time data and alarms for deviations.
- Touchscreen Interface / HMI (Human Machine Interface): – User-friendly interface for configuring and monitoring processes. – Multi-language support and graphical display of process curves.
- Data Logging and Traceability: – Records process data for quality control and traceability.
- Energy Efficiency Optimization: – Manages IR heater output to reduce energy usage. – Often includes features for auto shut-off or idle mode.
- Safety Features: – Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: – Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
- Improved Dyeing Accuracy and Consistency
– Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric.
– Reduces color variation between batches.
- Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
- Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
- Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
– Energy savings, reduced rework, and lower labor input contribute to cost efficiency.
– Minimizes fabric damage, reducing material waste.
- Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
- User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
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Digital Bench top PH Meter
Digital Bench top PH Meter
Brand: Hanna Model: HI2002 Country of Manufacture: Romania Origin: USA
Digital Bench top PH Meter
Single parameter of Digital Bench top PH Meter features user-friendly tablet design with bench, portable or wall mount options for ultimate flexibility. Switch from portable to bench in the same procedure or clear the surface for easier working and hang on the wall. Digital Bench top PH Meter Range -2.00 to 16.00pH; pH Digital smart electrode compatible Accuracy: ±0.01 pH edge® pH is dedicated to testing pH. Using Hanna's latest innovation in technology and design, edge® can be adapted to suit your working method. Select from hand held, wall mount or bench top - or switch between them all. edge® is happy any which way. Simply plug in the electrode, then play. Measurement is simpler, quicker and more accurate than ever. Results are fast and reliable. Combining high precision technology with the user-friendly dimensions and format of a small digital tablet, edge® is breaking new ground in electrochemistry. This is a must-have meter for your laboratory.| pH Range | basic mode: -2.00 to 16.00 pH; standard mode: -2.000 to 16.000 pH | |
| Resolution | basic mode: 0.01 pH; standard mode: 0.001 pH | |
| Accuracy (@25°C) | basic mode: ±0.01 pH; standard mode: ±0.002 pH | |
| Calibration | basic mode: automatic, up to three points calibration, 5 standard buffers available; standard mode: automatic, up to five point calibration, 7 standard buffers available and two custom buffers | |
| Temperature Compensation | automatic, -5.0 to 100.0°C (using integral temperature sensor) | |
| Electrode Diagnostics | standard mode: probe condition, response time and out of calibration range | |
| mV pH Range | ±1000 mV | |
| Resolution | 0.1 mV | |
| Accuracy (@25°C) | ±0.2 mV | |
| ORP Range | ±2000 mV | |
| Resolution | 0.1 mV | |
| Accuracy (@25°C) | ±0.2 mV | |
| Temperature Range | -20.0 to 120.0°C | |
| Resolution | 0.1°C | |
| Accuracy | ±0.5°C | |
| Additional Specifications: | ||
| Probe | HI-11310 digital glass body pH electrode with 3.5mm connector and 1m cable | |
| Logging | up to 1000 (400 for basic mode) records organised in: manual log-on demand (max. 200 logs), manual log-on-stability (max. 200 logs), interval logging (max. 600 samples; 100 lots) | |
| Connectivity | 1 USB port for storage; 1 micro USB port for charging and PC connectivity | |
| Environment | 0 to 50°C; RH max 95% non-condensing | |
| Power Supply | 5 VDC adapter (included) | |
| Dimensions | 2020 x 140 x 12 mm | |
| Weight | 250 g |
- High Accuracy and Resolution
- Digital Display - Large, clear LCD or LED screen shows pH readings, temperature, and sometimes mV or ion concentration. - Some models include a backlit display for better visibility.
- Electrode System - Uses a pH-sensitive electrode (usually glass) connected to a reference electrode. Electrodes are often replaceable and require regular calibration and maintenance.
- Temperature Compensation - Automatic or manual temperature compensation to correct pH readings based on sample temperature. - Integrated temperature sensors or separate probes are used.
- Calibration Functions - Supports 2-point, 3-point, or multi-point calibration using standard buffer solutions. - Auto-recognition of calibration buffers in advanced models.
- Data Storage and Connectivity - Internal memory for storing results. - USB or RS232 ports for data export to PCs or printers; some models support wireless connectivity.
- Sturdy Design - Benchtop models are larger and more stable than portable meters. - Often come with a durable casing and electrode arm for hands-free operation.
- High Accuracy and Precision
- User-Friendly Interface- Digital displays (LCD/LED) make readings easy to see and interpret.- Many models offer intuitive controls and guided calibration, simplifying operation.
- Advanced Calibration Features- Supports multi-point calibration for improved accuracy across a wide pH range.- Some models automatically recognize buffer solutions, reducing user error.
- Temperature Compensation- Automatic temperature compensation (ATC) corrects readings based on sample temperature, ensuring accuracy.
- Stable and Durable Design- Benchtop units are more robust and stable than handheld devices, reducing the risk of spills or tipping.- Often include electrode holders or arms for secure, hands-free measurements.
- Data Management and Connectivity- Built-in memory for storing measurement data.USB, RS232, or wireless connectivity for exporting data to computers or laboratory information systems (LIS).
- Multi-Functionality- Some models also measure ORP (oxidation-reduction potential), ion concentration, or conductivity.- Suitable for a variety of testing needs beyond just pH.
- Ideal for Long-Term Use- Designed for prolonged and repeated use in laboratory environments.- Replaceable electrodes and parts extend the meter’s usable life.
- Compliance and Documentation- Data logging features support documentation and compliance with regulatory standards in regulated industries (e.g., pharma, food, environmental testing).
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VeriVide Colour Assessment Cabinets
VeriVide Colour Assessment Cabinets
VeriVide offers high-quality Colour Assessment Cabinets (CACs) such as the CAC 60-4, CAC 60-5, and CAC 120-4&5. These cabinets, originating from the UK, are reliable tools for visual evaluation in quality assurance, meeting national, international, and retailer standards. They effectively mitigate issues related to color assessment.VeriVide Colour Assessment Cabinets
High-quality visual evaluation tool for quality assurance. Adhering to national, international and retailer standards.Colour Assessment Cabinet's (CACs) reduce problems associated with assessing products or samples in different environments,be though geological or seasonal, offering a cost-effective method to ensure visual accuracy and product quality.
Color Light Box Enhance color precision with VeriVide's cutting-edge Colour Assessment
Cabinets. These cabinets are meticulously designed to ensure accurate color evaluation in various industries. Invest in VeriVide Colour Assessment Cabinets to elevate your color assessment process.
Enhance Color Precision with VeriVide's Cutting-Edge Assessment Cabinets, which meet or surpass ISO 3664 and BS 950 Part 1 international standards. The cabinets are adaptable to user requirements, with lamp options to choose different light sources. Available in 60, 120, and 150cm widths, VeriVide Colour Assessment Cabinets provide a flexible solution for accurate color assessment.
Incorporate user-friendly features like servicing indicator, auto sequence, warm-up, power save and data storage.4 or 5 light source options Versions available for colour fastness testing and particulate testing both adhering to global standardsEnsure that you are using the best equipment available as they provide the best fluorescent D65 daylight simulator, with the highest Colour
Rendering Index (CRI), available. VeriVide Colour Assessment Cabinets products are known as light boxes, viewing booths, colour cabinets and others, depending on which industry or country they are serving in. They are used within a wide array of industry sectors throughout the world including textile and apparel, graphics, automotive, ceramics, cosmetics, pharmacology (CAC Particulate),
food, footwear, packaging and printing.Download the Datasheet below for more information or click 'VeriVide CAC Datasheet Here' to get in touch with colour experts.
VeriVide CAC Datasheet Here Features of VeriVide Colour Assessment Cabinets
• CAC 60, CAC 120 and CAC 150 accommodate 60, 120 and 150cm tubes respectively
- Either 4 or 5 light sources available for each model including D65, D50, 840P15, F and UV - see Lamp Options.• Internal finishes in Munsell N5, Munsell N7 or Grey 5574 • Diffuser and/or dimmer options available Dimensions of VeriVide Colour Assessment Cabinets CAC 60-4 Dimensions (mm) Width Height Depth Overall 710 545 420
Steam Soaping machine
Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
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Laboratory mini stenter Dryer
Laboratory mini stenter Dryer
Automatic fixing Dryer
- Controlled Heating System
- Adjustable Fabric Width
- Variable Speed Conveyor - Allows control over fabric dwell time for drying or heat-setting.
- Compact and Bench-Top Design - Space-saving design ideal for textile labs and R&D units.
- Digital Controls - Easy-to-use digital interface for setting temperature, conveyor speed, and process time.
- Transparent Viewing Window - Allows operators to monitor fabric movement and drying visually.
- Low Energy Consumption - Designed for lab use, consuming less power than industrial models.
- Accurate Simulation of Production - Mimics industrial stenter conditions on a lab scale, ideal for pre-production testing and R&D.
- Cost-Effective Testing - Enables testing and fabric finishing without the high cost or space requirements of full-scale machines.
- Energy Efficient - Consumes less power compared to large stenters, making it economical for small-scale or frequent use.
- Precise Control - Offers accurate control of temperature, speed, and fabric tension, ensuring consistent results.
- Space-Saving Design - Compact and bench-top friendly, perfect for laboratories with limited space.
- Multiple Applications - Useful for drying, heat-setting, shrinkage testing, and evaluating chemical finishes.
- Faster Development Cycles - Speeds up new product development by allowing rapid sample testing and adjustments.
- Improved Fabric Quality - Helps optimize finishing parameters for better dimensional stability, hand feel, and appearance.
- Safe and User-Friendly- Designed with lab safety in mind, including temperature safety controls and easy operation.
- Compact Bench-Top Design - Ideal for laboratory use with limited space requirements.
- Adjustable Temperature Control - Precise heating (usually up to 220–250°C) with digital controllers for accurate processing.
- Variable Conveyor Speed- Allows adjustment of fabric dwell time for different drying or heat-setting needs.
- Width Adjustment Mechanism - Equipped with clips or pins to stretch and fix fabric width-wise, simulating industrial stenter conditions.
- Transparent Viewing Window - Enables visual monitoring of fabric movement and drying inside the chamber.
- Digital Display Panel- Easy-to-use interface for setting and monitoring temperature, speed, and time.
- Stainless Steel Construction- Durable and corrosion-resistant for long-term use at high temperatures.
- Uniform Heat Distribution- Ensures consistent fabric treatment across the width.
- Safety Features- Over-temperature protection and insulated body for operator safety.
- Versatile Applications - Suitable for drying, heat-setting, shrinkage testing, and chemical finish evaluations.
HTHP Glycerin bath dyeing machine
HTHP Glycerin Bath Dyeing Machine
HTHP dyeing machine
- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
- Compact and Lab-Friendly Design - Bench-top model, easy to operate in laboratory environments with limited space.
- Stainless Steel Construction - Corrosion-resistant and durable for long-term, high-temperature operation.
- Safety Features - Includes over-temperature protection and thermal insulation to prevent heat loss and ensure operator safety.
- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
Perspiration Tester
Perspiration Tester
Perspiration Tester
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Stainless Steel Frame - Corrosion-resistant body for durability and long-term use.
- Multi-Sample Capacity - Can hold up to 20 or more specimens for batch testing.
- Standardized Loading Weight- Applies uniform pressure (usually 12.5 kPa) across all samples.
- Removable Plates - Glass or acrylic plates ensure even contact and easy cleaning.
- Compact Design- Space-saving, bench-top model ideal for lab environments.
- Complies with Test Standards - Meets ISO 105 E04, AATCC 15, and related perspiration fastness standards.
- Ease of Operation - Simple loading, unloading, and incubation process.
- High-Temperature Resistance - Can be used inside incubators at 37°C or ovens as required.
- Prepare the Test Solution - Mix artificial acidic or alkaline perspiration as per standard (ISO or AATCC).
- Cut the Fabric Samples - Cut both the test fabric and adjacent white fabric (usually cotton) to standard size.
- Soak the Samples - Immerse the fabric sandwich (test + adjacent) in the test solution for 30 minutes.
- Remove Excess Liquid - Gently squeeze or blot to remove extra moisture—do not dry.
- Load in the Tester- Place each sandwich between glass or acrylic separator plates in the tester.
- Apply Pressure - Tighten the top plate or place the standard weight on top to apply uniform pressure.
- Incubate - Keep the loaded tester in an oven or incubator at 37°C for 4–16 hours (depending on the method).
- Accurate Sweat Simulation - Mimics real-life effects of acidic and alkaline perspiration on fabrics.
- Improves Product Quality - Ensures textiles retain color and don’t bleed or stain when worn.
- Supports Standard Compliance - Follows ISO and AATCC test standards for global market approval.
- Protects Brand Reputation- Reduces customer complaints due to dye transfer or fading.
- Simple and Repeatable- Provides consistent pressure and conditions for reliable results.
- Multi-Sample Testing- Tests multiple specimens at once, saving time in labs.
- Durable and Low Maintenance- Robust frame with minimal moving parts makes it long-lasting and easy to care for.
- Dry and Evaluate - Remove, air dry the samples, then assess color change and staining using a gray scale.
- Fabric samples are treated with synthetic perspiration solution (acidic or alkaline).
- They are sandwiched with adjacent fabric and placed between glass or acrylic plates.
- The assembly is loaded into the tester and pressed under specific pressure.
- it’s then incubated at 37°C (body temperature) for a fixed time (typically 4 or 16 hours).
- Afterward, color change and staining are evaluated using a gray scale.
Perspiration Tester
Oscillation type water bath Dyeing Machine
Oscillation Type Water Bath Dyeing Machine
water bath/Shaker bath Dyeing machine
- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
water bath/Shaker bath Dyeing machine
