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Card winding machine
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Card Winding Machine
Card Winding Machine
A Card Winding Machine is used in textile processing to wind yarn from hanks, bobbins, or cones onto cards or perforated boards, typically for dyeing or sampling purposes. It ensures uniform yarn distribution and tension, crucial for consistent dye penetration.
Purpose Card Winding Machine:
To wind yarn onto flat cards or holders for lab dyeing, color matching, or textile sample display.
Applications Card Winding Machine:
Yarn dyeing labs
R&D and sample development
Display or swatch card preparation
Yarn shade catalog creation
Working Principle Card Winding Machine:
The yarn is drawn from a source (cone or bobbin) and wound evenly onto a card.
The machine controls the winding speed, spacing, and tension to avoid tangles or breaks.
Benefits of Card Winding Machine:
Uniform Yarn Placement- Ensures even winding for consistent dyeing and presentation.
Ideal for Sampling – Perfect for creating lab dye samples, color cards, and swatches.
Time-Saving – Automates a manual process, increasing efficiency.
Low Yarn Waste – Allows controlled use of small yarn amounts for trials.
Supports Various Yarn Types – Can handle cotton, polyester, blends, and fancy yarns.
Features of Card Winding Machine:
Adjustable Winding Tension – Maintains constant tension to prevent yarn breakage.
Speed Control – Variable winding speed for different yarn types and applications.
Card Size Compatibility – Supports multiple card sizes and formats.
Precision Traverse System- Ensures neat layer formation without overlapping.
Compact Design – Table-top or stand-mounted; suitable for labs or sample rooms.
How to Use a Card Winding Machine:
Prepare the Yarn Source – Place the yarn cone or bobbin on the yarn holder. – Thread the yarn through the tensioner and guide system. Insert the Card – Mount the empty card or board onto the winding platform/clamp securely.
Set Winding Parameters- Adjust winding speed, tension, and traverse width based on yarn type and card size.
Start the Machine – Turn on the power and begin winding; monitor the yarn flow and tension.
Monitor the Winding – Ensure yarn is winding evenly and smoothly across the card.
Stop the Machine – Once the desired coverage or length is reached, stop the machine.
Remove the Card – Carefully take out the wound card and trim any loose yarn ends.
Label or Store – Label for testing or sample purposes as needed.
Maintenance Tips for Card Winding Machine:
Daily:
☐ Clean yarn guides and tensioners
☐ Wipe down the machine to remove dust or lint
☐ Check for smooth yarn feeding
Weekly:
☐ Lubricate moving parts if required
☐ Inspect tension device and traverse system for wear
☐ Test speed control and motor function
Monthly:
☐ Tighten all screws, knobs, and clamps
☐ Inspect electrical parts and connections
☐ Clean internal components if accessible
Safety Tips:
☐ Keep fingers away from moving yarn and parts during operation
☐ Do not exceed machine speed limits for delicate yarns
☐ Ensure proper grounding of the machine
☐ Always power off before cleaning or adjusting settings
☐ Wear snug clothing to avoid yarn entanglement
Product description
Color Card Winding Machine applies to a number of brass wire, yarn,
while according to technological requirements on winding type with quantitative,
bound, for yarn user optional color, contrast and testing purposes.
It is a professional new product designed to give a variety of sample cards.
Specification
Model FH-25
Color card winding machine
Voltage 220V 50HZ one phase
Color White
Dimensions L1100xW600xH800(mm)
Paper color card size According to custom-made Piece Within 25 pieces
Power 15w
Weight 30kgs
We could make special type according to the customers request.
Card Winding Machine
Shipping & Delivery
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- Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
- Electromagnetic valve: Ningbo Jiaerling
- Frequency converter: Use Made in China frequency converters.
- Pump: self-made high head and large flow centrifugal water pump.
- Main pump motor: Anhui Wannan Motor.
- Master cylinder liquid level: Use 4-20mA analog signal output.
- Level of deputy temporary worker: use foam water level gauge. (American Mike)
- Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
- The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
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- Heat exchanger: external spacer heating.
- Feeding system: Quantitative feeding based on the process curve.
- Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
- Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
- Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
- Dyeing method: air cushion type.
- Opening method: manual opening.
- Surface treatment: polishing inside and outside the cylinder.
- Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
- Body plate: high-quality stainless steel. (S31603)
- Bath ratio: 1:5-1:6
- Chemical material system: including heating and water adding functions, including overflow type salt melting device.
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- Centrifugal Water Extraction - Uses high-speed spinning (typically 1400–2800 RPM) to extract water from textiles.
- Stainless Steel Inner Basket - Perforated drum holds fabric/yarn securely and allows water to drain efficiently.
- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System - Ensures the lid remains closed during operation for user safety.
- Quick Water Removal - Significantly reduces drying time by extracting up to 90–95% of water content.
- Low Noise and Vibration - Balanced design ensures quiet and stable operation.
- Efficient Water Removal - Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
- Saves Time and Energy - Cuts down the load on dryers and shortens total processing time in lab workflows.
- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
- User Safety - Safety lock prevents lid opening during operation, protecting the user.
- Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design - Ideal for lab environments with limited space.
- Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
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- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
Application scope of small dehydrator:
This dehydrator is a kind of small sample dehydration
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Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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Digital Yarn Twist Tester
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Oscillation type water bath Dyeing Machine
Oscillation Type Water Bath Dyeing Machine
water bath/Shaker bath Dyeing machine
- Oscillating Mechanism - Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
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- Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
- Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
- Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
- Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
- Improves Thread Quality - Removes loose fibers and irregularities during winding.
- Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
- Adjustable Winding Speed - Variable speed control for different thread types.
- Thread Tension Control System - Maintains consistent tension for smooth winding.
- Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
- Multiple Spindle Options - Single or multi-spindle designs for higher output.
- Traverse Mechanism - Ensures even layering of thread across the cone.
- Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
- Set Up the Machine - Turn on the power and check all safety covers and switches.
- Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
- Mount the Empty Cone - Fix an empty cone securely onto the spindle.
- Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
- Adjust Settings - Set the desired winding speed and tension based on thread type.
- Start the Machine - Press the start button; the thread begins winding onto the cone.
- Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
- Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
- Remove the Cone - Carefully remove the finished cone and load a new one if needed.
- Clean and Shut Down - Turn off the machine and clean any thread residue after use.
- Always Use Safety Guards - Ensure all protective covers are in place before operation.
- Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
- Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
- Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
- Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
- Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
- Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
- Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
- Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
- Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
- Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
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Brand: Hanna Model: HI2002 Country of Manufacture: Romania Origin: USA
Digital Bench top PH Meter
Single parameter of Digital Bench top PH Meter features user-friendly tablet design with bench, portable or wall mount options for ultimate flexibility. Switch from portable to bench in the same procedure or clear the surface for easier working and hang on the wall. Digital Bench top PH Meter Range -2.00 to 16.00pH; pH Digital smart electrode compatible Accuracy: ±0.01 pH edge® pH is dedicated to testing pH. Using Hanna's latest innovation in technology and design, edge® can be adapted to suit your working method. Select from hand held, wall mount or bench top - or switch between them all. edge® is happy any which way. Simply plug in the electrode, then play. Measurement is simpler, quicker and more accurate than ever. Results are fast and reliable. Combining high precision technology with the user-friendly dimensions and format of a small digital tablet, edge® is breaking new ground in electrochemistry. This is a must-have meter for your laboratory.| pH Range | basic mode: -2.00 to 16.00 pH; standard mode: -2.000 to 16.000 pH | |
| Resolution | basic mode: 0.01 pH; standard mode: 0.001 pH | |
| Accuracy (@25°C) | basic mode: ±0.01 pH; standard mode: ±0.002 pH | |
| Calibration | basic mode: automatic, up to three points calibration, 5 standard buffers available; standard mode: automatic, up to five point calibration, 7 standard buffers available and two custom buffers | |
| Temperature Compensation | automatic, -5.0 to 100.0°C (using integral temperature sensor) | |
| Electrode Diagnostics | standard mode: probe condition, response time and out of calibration range | |
| mV pH Range | ±1000 mV | |
| Resolution | 0.1 mV | |
| Accuracy (@25°C) | ±0.2 mV | |
| ORP Range | ±2000 mV | |
| Resolution | 0.1 mV | |
| Accuracy (@25°C) | ±0.2 mV | |
| Temperature Range | -20.0 to 120.0°C | |
| Resolution | 0.1°C | |
| Accuracy | ±0.5°C | |
| Additional Specifications: | ||
| Probe | HI-11310 digital glass body pH electrode with 3.5mm connector and 1m cable | |
| Logging | up to 1000 (400 for basic mode) records organised in: manual log-on demand (max. 200 logs), manual log-on-stability (max. 200 logs), interval logging (max. 600 samples; 100 lots) | |
| Connectivity | 1 USB port for storage; 1 micro USB port for charging and PC connectivity | |
| Environment | 0 to 50°C; RH max 95% non-condensing | |
| Power Supply | 5 VDC adapter (included) | |
| Dimensions | 2020 x 140 x 12 mm | |
| Weight | 250 g |
- High Accuracy and Resolution
- Digital Display - Large, clear LCD or LED screen shows pH readings, temperature, and sometimes mV or ion concentration. - Some models include a backlit display for better visibility.
- Electrode System - Uses a pH-sensitive electrode (usually glass) connected to a reference electrode. Electrodes are often replaceable and require regular calibration and maintenance.
- Temperature Compensation - Automatic or manual temperature compensation to correct pH readings based on sample temperature. - Integrated temperature sensors or separate probes are used.
- Calibration Functions - Supports 2-point, 3-point, or multi-point calibration using standard buffer solutions. - Auto-recognition of calibration buffers in advanced models.
- Data Storage and Connectivity - Internal memory for storing results. - USB or RS232 ports for data export to PCs or printers; some models support wireless connectivity.
- Sturdy Design - Benchtop models are larger and more stable than portable meters. - Often come with a durable casing and electrode arm for hands-free operation.
- High Accuracy and Precision
- User-Friendly Interface- Digital displays (LCD/LED) make readings easy to see and interpret.- Many models offer intuitive controls and guided calibration, simplifying operation.
- Advanced Calibration Features- Supports multi-point calibration for improved accuracy across a wide pH range.- Some models automatically recognize buffer solutions, reducing user error.
- Temperature Compensation- Automatic temperature compensation (ATC) corrects readings based on sample temperature, ensuring accuracy.
- Stable and Durable Design- Benchtop units are more robust and stable than handheld devices, reducing the risk of spills or tipping.- Often include electrode holders or arms for secure, hands-free measurements.
- Data Management and Connectivity- Built-in memory for storing measurement data.USB, RS232, or wireless connectivity for exporting data to computers or laboratory information systems (LIS).
- Multi-Functionality- Some models also measure ORP (oxidation-reduction potential), ion concentration, or conductivity.- Suitable for a variety of testing needs beyond just pH.
- Ideal for Long-Term Use- Designed for prolonged and repeated use in laboratory environments.- Replaceable electrodes and parts extend the meter’s usable life.
- Compliance and Documentation- Data logging features support documentation and compliance with regulatory standards in regulated industries (e.g., pharma, food, environmental testing).
Steam Soaping machine
Steam Soaping Machine
Steam Soaping Machine
A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
used for sample soaping after dyeing in laboratory
Beaker material: 316L S/S
automatic control / manual filling water device, with automatic drainage device.
Steam Soaping machine Dunlin price in Bangladesh
Steam Soaping machine Dunlin in textile testing equipment
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
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MAAM tex Steam Soaping machine Dunlin price in Bangladesh 
