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Automatic Bobbin Hydro extractor
Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor
    Home Yarn Dyeing Machine & Equipment Automatic Bobbin Hydro extractor
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    Automatic Bobbin Hydro extractor

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    Automatic Bobbin Hydro extractor
    Automatic Bobbin Hydro extractor

    Automatic Bobbin Hydro extractor

     

    An Automatic Bobbin Hydro extractor is a high-speed centrifugal machine used in textile dyeing units to remove excess water from yarn bobbins after dyeing. It operates by spinning the bobbins at high speed, extracting water via centrifugal force, significantly reducing drying time.

     

    Purpose of Automatic Bobbin Hydro extractor:

    To dewater dyed yarn bobbins quickly and efficiently before final drying.

     

    Applications of Automatic Bobbin Hydro extractor:

    Textile dye houses

    Cone and bobbin dyeing units

    Pre-drying in yarn processing

     

    Working Principle of Automatic Bobbin Hydro extractor:

    Dyed bobbins are loaded into perforated baskets.

    The machine spins rapidly, forcing water outwards and draining it away.

    Automatic controls manage cycle time, speed, and safety functions.

     

    Benefits of Automatic Bobbin Hydro extractor:

    Fast Water Removal – Greatly reduces moisture content before drying, saving energy.

    Gentle on Yarn – Designed to avoid damage or deformation of soft dyed bobbins.

    Labor-Saving Operation – Fully automatic with programmable cycles for ease of use.

    Shortens Drying Time – Cuts drying time in hot air or RF dryers significantly.

     

    Improves Production Efficiency – Speeds up workflow in dyeing and finishing processes.

    Reduces Manual Handling – Often includes hydraulic or pneumatic lifting for easy bobbin loading/unloading.

     

    Features of Automatic Bobbin Hydro extractor:

    High-Speed Stainless Steel Drum – Rust-resistant and built for stable, high-speed spinning.

    PLC or Digital Controller – For setting speed, time, and safety interlocks.

    Soft Start & Stop Function – Protects yarn and machine from sudden movement or shock.

    Automatic Lid Locking System – Ensures safety during operation.

     

    Efficient Drainage System – Quickly removes expelled water to drain line.

    Vibration-Free Design – Balanced system reduces noise and mechanical wear.

     

    How to Use Automatic Bobbin Hydro extractor:

    Prepare Bobbins – Ensure dyed bobbins are properly packed and free of loose ends.

    Load the Machine – Open the lid and place bobbins evenly inside the perforated drum.     – Avoid overloading to maintain balance during spinning.

     

    Close and Lock Lid – Securely close the lid; the automatic locking system will engage.

     

    Set Parameters- Use the control panel to set spinning speed and time according to yarn type.

    Start the Cycle – Press start; the machine will gradually accelerate to the preset speed.

    Monitor Operation – The machine runs, extracting water by centrifugal force.

     

    Cycle Completion – After the set time, the machine slows down and stops automatically.

    Unload Bobbins – Open the lid once unlocked and carefully remove the hydro-extracted bobbins.

    Clean the Machine – Remove any residual water or lint from the drum after use.

     

    Maintenance Tips for Automatic Bobbin Hydro extractor:

    Daily:

    ☐ Clean the drum and interior to remove lint and water residues

    ☐ Check lid locking mechanism for smooth operation

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manufacturer instructions

    ☐ Inspect belt or motor coupling for wear

    ☐ Test safety interlocks and emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel for damage

    ☐ Balance drum if vibrations are noticeable

    ☐ Tighten all bolts and fasteners

     

    Safety Tips:

    ☐ Always ensure the lid is properly locked before starting

    ☐ Do not overload the drum to avoid imbalance and damage

    ☐ Keep hands and loose clothing clear of moving parts

    ☐ Use emergency stop in case of abnormal noise or vibration

    ☐ Turn off power before cleaning or maintenance

     

    Automatic Bobbin Hydro extractor

    Maintenance Checklist

    Daily:

    ☐ Clean drum and interior from lint & water

    ☐ Check lid locking mechanism

    ☐ Inspect drain pipes for clogging

     

    Weekly:

    ☐ Lubricate moving parts as per manual

    ☐ Inspect belt/motor coupling for wear

    ☐ Test safety interlocks & emergency stop

     

    Monthly:

    ☐ Check electrical wiring and control panel

    ☐ Balance drum if vibration occurs

    ☐ Tighten bolts and fasteners

     

    Safety Checklist

    ☐ Confirm lid is locked before operation

    ☐ Avoid overloading drum

    ☐ Keep hands & loose clothing away from moving parts

    ☐ Use emergency stop if needed

    ☐ Power off before cleaning or maintenance

     

    TECHNICAL DATA OF THE MACHINE

    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.

     

    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.

     

    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.

     

    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel “U” type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.

      Automatic Bobbin Hydro extractor

      Automatic Bobbin Hydro extractor

    Category: Yarn Dyeing Machine & Equipment Tags: Automatic Bobbin Hydro extractor price in Bangladesh, Bobbin Hydro extractor Price in Bangladesh, Full yarn Dyeing project setup idea, Hydro Extractor Price in Bangladesh, Lab Automatic Bobbin Hydro extractor, Lab Machine Supplier in Bangladesh, Textile testing equipment in Bangladesh, yarn Dyeing Full Project Machine Brand: DYEDTECH
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    Cone Yarn Dyeing Machine
    Cone Yarn Dyeing Machine

    Cone yarn Dyeing machine

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    Cone Yarn Dyeing Machine

    Cone Yarn Dyeing Machine

      A Cone Yarn Dyeing Machine is an industrial machine used for dyeing yarn wound on perforated cones. It allows dye liquor to flow through the yarn packages under pressure and temperature, ensuring deep and uniform color penetration. A Production Cone Yarn Dyeing Machine is a large-capacity, high-efficiency machine designed for dyeing yarns wound on cones in bulk. It's essential in commercial textile operations where consistent shade, penetration, and process repeatability are critical.     Purpose of Cone Yarn Dyeing Machine: To dye large batches of yarn cones efficiently and consistently.   Key Components: Dyeing Vessel:   - A vertical or horizontal pressure vessel made of stainless steel (SS 316/304), designed to withstand high pressure and temperature. Yarn Carrier (Spindles):   - Holds multiple cones arranged on perforated spindles allowing dye to pass through. Circulation Pump:  - Forces dye liquor through yarn in inward and/or outward flow for thorough penetration. Heat Exchanger: - Heats dye bath using steam or thermal fluid, with precise control.   Control System (PLC): - Fully automated for setting temperature profile, flow direction, timing, and rinsing cycles. Liquor Tanks & Valves: - For preparation, dosing, and circulation of dyes, chemicals, and water.   Working Cycle: Loading: Cones are placed on carriers and loaded into the machine. Liquor Preparation: Dye and auxiliaries mixed in a separate tank or directly. Dyeing: Liquor is circulated through cones under set temperature and pressure. Rinsing & Soaping: Post-dyeing cleaning and neutralization cycles. Cooling & Unloading: Bath cooled; cones unloaded for hydro extraction.   Production Capacity: Varies from 5 kg lab models to over 1000 kg per batch in industrial setups.   How to Use Production Cone Yarn Dyeing Machine: Preparation: - Inspect the machine for cleanliness and proper function. - Prepare dye liquor by mixing dyes and auxiliaries according to recipe. Loading Yarn: - Place yarn cones evenly on perforated spindles/carriers. - Load the carriers into the dyeing vessel securely.     Set Parameters: - Input dyeing parameters on the control panel (temperature, time, flow direction, pressure). Start Dyeing Cycle: - Begin liquor circulation and heating. - Monitor temperature and pressure for stability. Flow Control: - Switch between inward and outward liquor flow as programmed to ensure uniform dyeing. Rinsing & Soaping: - After dyeing, run rinse cycles to remove unfixed dye and chemicals.  - Soaping cycle if required for color fixation.   Cooling:  - Lower temperature gradually to avoid thermal shock. Unloading: - After the cycle completes, safely open the vessel.  - Remove dyed cones and transfer for hydro-extraction or drying. Cleaning: - Clean the vessel and filters for the next batch. Tips: Always check for uniform loading to avoid uneven dyeing.   Applications of Cone Yarn Dyeing Machine: Used in yarn dyeing mills for cotton, polyester, viscose, and blended yarns. Ideal for commercial-scale dyeing before weaving or knitting.   Working Principle: Yarn cones are stacked on spindles inside a dyeing vessel. Dye liquor is pumped through the cones (inward or outward flow). Temperature, pressure, and time are controlled digitally for accurate dyeing.   Benefits of Cone Yarn Dyeing Machine: Uniform Dye Penetration - Ensures even color across the entire yarn cone. High Productivity - Capable of dyeing multiple cones simultaneously. Efficient Dye Utilization - Recycles dye liquor to reduce waste and cost. Energy & Water Saving - Optimized cycles lower water, steam, and chemical usage. Consistent Quality - Controlled temperature and pressure ensure repeatable results. Suitable for Various Yarns - Handles cotton, polyester, viscose, acrylic, and blends.   Features of Cone Yarn Dyeing Machine: High-Pressure Dyeing Vessel - Made from stainless steel for durability and corrosion resistance. Inward/Outward Flow System - Alternating flow ensures full yarn coverage. Automatic Controls - PLC or digital panel for temperature, time, and pressure settings. Heat Recovery System (optional) - Saves energy by recycling heat from spent liquor.   Safety Mechanisms - Includes pressure relief valves and auto-locking lids. Multiple Carrier Sizes - Supports various bobbin sizes and production capacities. Follow safety procedures due to high pressure and temperature. Use proper protective equipment when handling chemicals.   Safety Tips for Production Cone Yarn Dyeing Machine: Always wear appropriate PPE (gloves, goggles, apron) when handling dyes and chemicals. Ensure the dyeing vessel lid is securely locked before starting the machine. Do not open the vessel while it is pressurized or hot. Follow emergency shutdown procedures if abnormal noise, leaks, or pressure occur. Keep the workspace clean and free of slip hazards from spilled liquids. Regularly inspect safety valves and pressure gauges for proper function. Train operators on emergency response and chemical handling protocols.   Maintenance Tips: Clean the dyeing vessel and filters after each batch to prevent residue build-up. Regularly check and lubricate moving parts like pumps and valves. Inspect seals and gaskets to avoid leaks under pressure. Calibrate temperature and pressure sensors periodically. Check electrical panels and control systems for damage or loose connections. Schedule preventive maintenance as recommended by the manufacturer.     Production Cone Yarn Dyeing Machine Safety Checklist ☐ Wear PPE (gloves, goggles, apron) during operation ☐ Ensure vessel lid is securely locked before starting ☐ Never open vessel when pressurized or hot ☐ Follow emergency shutdown procedures if issues arise ☐ Keep floor clean and dry around machine ☐ Regularly inspect safety valves and pressure gauges ☐ Train operators on emergency and chemical handling     Maintenance Checklist ☐ Clean vessel and filters after each batch ☐ Lubricate pumps, valves, and moving parts regularly ☐ Inspect seals and gaskets for wear or leaks ☐ Calibrate temperature an   TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
     
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
     
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Cone Yarn Dyeing Machine

      Cone Yarn Dyeing Machine

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    Oscillation Type Water Bath Dyeing Machine
    Oscillation Type Water Bath Dyeing Machine

    Oscillation type water bath Dyeing Machine

    Dyeing Lab Machine, Yarn Dyeing Machine & Equipment
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    Oscillation Type Water Bath Dyeing Machine
    Oscillation Type Water Bath Dyeing Machine

    water bath/Shaker bath Dyeing machine

    An Oscillation Type Water Bath Dyeing Machine is a laboratory apparatus designed for dyeing and washing textile samples under controlled temperature conditions. It combines a heated water bath with an oscillating mechanism to ensure uniform dye penetration and consistent coloration across fabric or yarn samples.   Key Features of Oscillation Type Water Bath Dyeing Machine - Oscillating Mechanism: Provides back-and-forth movement to agitate the dye solution, ensuring even contact between the dye and the textile sample.- Multiple Beaker Capacity: Typically accommodates 12 to 24 beakers, allowing simultaneous processing of multiple samples under identical or varied conditions.   - Digital Temperature Control: Maintains precise temperature settings, usually up to 99°C, suitable for various dyeing processes including atmospheric dyeing, scouring, and bleaching.- Adjustable Oscillation Speed: Offers variable speed settings, commonly ranging from 50 to 200 cycles per minute, to accommodate different fabric types and dyeing requirements. - Programmable Settings: Advanced models come with programmable controllers, allowing users to set and save multiple dyeing protocols for repeatability and efficiency. Durable Construction: Constructed with high-quality stainless steel (e.g., SUS304), ensuring resistance to corrosion and longevity even under rigorous laboratory conditions.   ✅ Benefits of Oscillation Type Water Bath Dyeing Machine - Uniform Dyeing Results: The oscillation mechanism ensures consistent dye penetration, reducing the risk of uneven coloration and enhancing the reproducibility of results.- Efficiency in Sample Processing: The ability to process multiple samples simultaneously accelerates laboratory workflows and facilitates comparative studies.   - Versatility: Suitable for a range of applications including dyeing, washing, scouring, bleaching, and fastness testing across various textile materials.- Energy and Resource Conservation: Designed for low liquor ratios (e.g., 1:5 to 1:20), these machines minimize water and chemical usage, promoting sustainable laboratory practices.   - Enhanced Safety and Cleanliness: Enclosed beaker systems reduce the risk of spills and exposure to chemicals, ensuring a safer laboratory environment.   Typical Applications of Oscillation Type Water Bath Dyeing Machine - Textile Research and Development: Ideal for developing and testing new dye formulations and processes on a small scale before scaling up to production levels. Quality Control: Used in quality assurance laboratories to assess color fastness, dye uptake, and other critical parameters of textile products.- Educational Purposes: Serves as a practical tool in academic settings for teaching dyeing principles and techniques. In summary, the Oscillation Type Water Bath Dyeing Machine is an essential tool in textile laboratories, offering precise control over dyeing parameters, improving efficiency, and ensuring high-quality, reproducible results across various textile materials.   Features of Oscillation Type Water Bath Dyeing Machine:
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    2. Multiple Beaker Capacity - Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
     
    1. Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
    2. Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
     
    1. Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
    2. Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
     
    1. Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
    2. Compact Design - Lab-friendly size for easy integration into research and quality control spaces.
    3. Low Liquor Ratio Operation - Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
    4. Quiet and Stable Performance
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    Oscillation Type Water Bath Dyeing Machine

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    Fabric Stiffness Tester
    Fabric Stiffness Tester

    Fabric Stiffness Tester

    Physical Testing & Fabric Testing
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    Fabric Stiffness Tester

    Fabric Stiffness Tester

    Fabric Stiffness Tester

      Fabric Stiffness Tester is a lab instrument used to measure the stiffness or flexural rigidity of fabric materials. It evaluates how resistant a fabric is to bending, which influences its drape, comfort, and handling characteristics. Purpose of Fabric Stiffness Tester: To determine the stiffness of textiles by measuring the bending length and calculating flexural rigidity, often using methods like the Cantilever Test (as per ASTM D1388 or ISO 9073-7).   Working Principle of Fabric Stiffness Tester: A fabric strip is slid over a horizontal platform until its free end bends under its own weight to a specific angle (usually 41.5°). The length at which this occurs is used to calculate bending length and stiffness.   Main Components of Fabric Stiffness Tester: - Test Platform: Flat surface for sample movement. - Graduated Scale: Measures the overhanging length of fabric. - Angle Indicator: Guides the measurement based on standard deflection angle. - Fabric Clamp or Guide: Helps place and move the sample smoothly.   Applications of Fabric Stiffness Tester: - Apparel fabrics (e.g., for comfort and drape analysis) - Technical textiles (e.g., automotive, medical fabrics) - Paper, nonwovens, and films Benefits of Fabric Stiffness Tester:
    1. Accurate Measurement of Flexibility - Provides reliable data on fabric stiffness, essential for quality control and product development.
    2. Improves Product Comfort - Helps assess how soft or rigid a fabric will feel in clothing or furnishings.
    3. Supports Material Selection - Aids designers and engineers in choosing the right fabric for specific applications based on stiffness.
     
    1. Quality Assurance - Detects fabric inconsistencies or defects that affect handling or drape.
    2. Standards Compliance - Enables testing as per international standards like ASTM D1388 and ISO 9073-7 for global product approval.
    3. Quick and Simple Operation - Delivers fast results with minimal operator training or preparation.
     
    1. Applicable to Multiple Materials - Suitable for woven, nonwoven, knitted fabrics, paper, and films.
    2. Enhances R&D Accuracy - Supports consistent material testing during product innovation and textile finishing.
      Features of Fabric Stiffness Tester:
    1. Graduated Measurement Scale - Precise scale to measure overhang length for accurate stiffness calculation.
    2. Flat Test Platform - Smooth, level surface ensures consistent and reliable fabric movement.
    3. Standard Deflection Angle Guide - Built-in 41.5° angle reference for consistent stiffness testing (per ASTM/ISO).
    4. Manual or Motorized Models - Available in both types for simple or automated operation depending on lab needs.
    5. Compact Design - Space-saving unit ideal for textile labs and quality control rooms.
     
    1. Sample Holder or Clamp - Ensures correct alignment and smooth feeding of fabric strips during testing.
    2. Durable Construction - Made of corrosion-resistant materials like stainless steel or aluminum for long-term use.
    3. Compliance with Standards - Supports methods like ASTM D1388, ISO 9073-7 for stiffness testing of fabrics.
     
    1. Lightweight and Portable - Easy to move and use in various lab settings.
    2. Low Maintenance - Simple mechanical parts require minimal servicing.
      How to Use Fabric Stiffness Tester (Cantilever Method):
    1. Prepare the Sample - Cut the fabric into a rectangular strip (e.g., 25 mm × 200 mm), as per standard.
    2. Place the Sample - Lay the fabric strip flat on the test platform with one end aligned at the zero mark.
    3. Slide the Fabric - Gently push the fabric forward so it slowly overhangs the platform.
     
    1. Watch for Deflection - Stop sliding when the free end of the fabric bends down to the reference angle (typically 41.5°).
    2. Read the Bending Length - Measure the overhang distance from the scale. This is the bending length (C).
    3. Calculate Flexural Rigidity
    - Use the formula: G = W × C³ Where: - G = Flexural rigidity (mg·cm) - W = Fabric weight per unit area (mg/cm²) - C = Bending length (cm)  
    1. Repeat for Accuracy - Test both warp and weft directions and average the results for better accuracy.
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    Spray Rating Tester
    Spray Rating Tester

    Spray Rating Tester

    Physical Testing & Fabric Testing
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    Spray Rating Tester

    Spray Rating Tester

    Spray Rating Tester

      The Spray Rating Tester is a textile testing instrument used to evaluate the water resistance or water repellency of fabric surfaces. It measures how well a fabric can resist wetting when exposed to a controlled spray of water, helping assess its performance in rain or damp conditions.   Purpose of Spray Rating Tester - To assess surface wetting resistance of textiles. - Commonly used for outdoor clothing, rainwear, tents, and performance fabrics.   Working Principle of Spray Rating Tester - A fabric specimen is mounted at a 45° angle. - Water is sprayed from a standard nozzle for a specific time. - After spraying, the fabric is visually rated based on the appearance of water drops and wetting.   Key Components of Spray Rating Tester - Spray Nozzle: Delivers a consistent, standard water spray. - Funnel & Reservoir: Controls the flow and volume of water. - Specimen Holder: Positions the fabric at a 45° angle. - Spray Stand: Ensures accurate nozzle height and positioning.   Standards Used of Spray Rating Tester - AATCC 22 - ISO 4920 - BS EN 24920   Applications of Spray Rating Tester - Rainwear and water-resistant textiles. - Quality control in fabric finishing. - R&D for performance apparel.   Benefits of Spray Rating Tester:
    1. Quick and Simple Evaluation - Offers a fast way to assess fabric water repellency without complex setup.
    2. Standardized Testing- Complies with AATCC 22 and ISO 4920, ensuring globally accepted results.
    3. Cost-Effective- Low maintenance and no power requirement make it economical for routine lab use.
     
    1. Improves Fabric Performance - Helps manufacturers develop or improve water-resistant textiles.
    2. Non-Destructive Test - Does not damage the fabric, allowing for additional tests on the same sample.
    3. Visual Grading- Easy to interpret using a standard spray rating chart (0 to 100 scale).
    4. Supports Quality Control - Detects finish degradation or variation in water-repellent treatments.
    5. Portable and Compact- Lightweight design allows easy use in various lab or field settings.
      Features of Spray Rating Tester:
    1. Standardized Spray Nozzle - Delivers consistent water spray per AATCC and ISO specifications.
    2. 45° Specimen Mounting Angle - Ensures uniform test setup for accurate and repeatable results.
    3. Stainless Steel or Aluminum Frame - Corrosion-resistant and durable for long-term use with water exposure.
     
    1. Water Reservoir and Funnel System - Provides precise water volume (usually 250 ml) for each test.
    2. Graduated Spray Stand- Fixed height (150 mm above specimen) for controlled spray impact.
    3. Detachable Specimen Holder- Easy loading and removal of fabric samples.
    4. Compact and Lightweight Design - Portable and convenient for both lab and field testing.
    5. No Electricity Required - Fully manual operation increases reliability and reduces operating costs.
      How to Use Spray Rating Tester:
    1. Prepare the Sample - Cut fabric to standard size (usually 180 × 180 mm). - Condition the sample if required (21°C, 65% RH for 24 hours).
    2. Mount the Fabric - Place the fabric on the specimen holder at a 45° angle.
    3. Fill the Reservoir - Pour 250 ml of distilled water into the upper funnel.
     
    1. Start the Test - Release the water through the nozzle; it sprays over the fabric for about 25–30 seconds.
    2. Inspect the Fabric - After spraying, visually assess the water beading or penetration on the surface.
    3. Rate the Sample - Compare the fabric’s wetting pattern with the standard spray rating chart: - 100 = No sticking/wetting - 90–50 = Partial wetting - 0 = Complete wetting
    4. Record the Rating - Document the spray rating for quality control or reporting.
      Spray Rating Tester, Water Repellency Tester Spray Reting Tester [Scope of application]: Used for the determination of moisture resistance (wetting grade) of various fabrics which have been or have not been treated with water resistance or water repellency. [related standards]: GB/T4745 ISO4920 AATCC22 JISL1092 etc. [technical parameters]: 1. Glass funnel:150 x 150 (capacity 500ml) 2. Specimen placement angle:The level is 45 degrees. 3. Distance from nozzle to sample center:150mm 4. Specimen diameter:Ф150mm 5. Size of water receiving pan:500×400×30mm 6. Matching measuring cups:500ml 7, size 500 x 400 x 500mm 8. Instrument weight:5Kg
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    Sample Cone Yarn Dyeing Machine
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing machine

    Yarn Dyeing Machine & Equipment
    $0.00
    Sample Cone Yarn Dyeing Machine
    Sample Cone Yarn Dyeing Machine

    Sample Cone Yarn Dyeing Machine

      A Sample Cone Yarn Dyeing Machine is a lab-scale dyeing unit designed for dyeing small batches of yarn wound on cones. It simulates the bulk cone dyeing process, allowing testing of dye formulations, shade matching, and process development before large-scale production.   Purpose Sample Cone Yarn Dyeing Machine: To dye yarn cones under controlled conditions using a small quantity of dyes, water, and chemicals.   Working Principle Sample Cone Yarn Dyeing Machine: Yarn cones are mounted on dyeing spindles. The dye liquor is circulated through the yarn from inside (inward flow) or outside (outward flow), ensuring uniform penetration. Temperature, pressure, and time are controlled digitally.   Applications of Sample Cone Yarn Dyeing Machine: Lab trials in dye houses R&D in dye and chemical manufacturing Shade and recipe matching Process optimization before bulk production   Benefits of Sample Cone Yarn Dyeing Machine: Cost-Effective Testing - Uses minimal dye, water, and energy for trial batches. Accurate Shade Development - Matches production dyeing conditions for reliable color matching. Quick Recipe Validation - Fast testing of dyeing recipes before bulk production. Time Saving - Rapid cycle time helps speed up R&D and approvals.   Versatile Applications - Suitable for different yarn types: cotton, polyester, blends, etc. Improved Quality Control - Identifies dyeing issues early in lab conditions.   Features of Sample Cone Yarn Dyeing Machine: Compact Design - Lab-friendly, space-saving build. Digital Controller - Precise control of temperature, time, and pressure. Reversible Flow System - Ensures uniform dyeing by alternating liquor flow. Stainless Steel Construction - Durable and corrosion-resistant. Pressure & Temperature Safety Devices - For safe high-temperature operations. Easy Loading & Unloading - Designed for quick cone placement and removal.   How to Use Sample Cone Yarn Dyeing Machine: Prepare the Yarn - Wind yarn uniformly onto dye able cones (perforated cones preferred). Load the Machine - Mount the cones on dyeing spindles and secure the lid properly. Add Dye Liquor - Fill the tank with water, dye, auxiliaries, and chemicals based on the recipe. Set Parameters - Use the digital controller to set: - Dyeing temperature - Holding time - Heating rate   - Flow direction (inward/outward)   Start Dyeing Cycle - Begin the process; the machine will heat and circulate dye liquor. Monitor the Process - Watch for pressure, temperature, and flow direction changes if applicable. Cool Down & Drain - After dyeing, allow the machine to cool. Drain the bath and rinse the yarn. Unload and Dry - Remove the cones carefully and dry them using a hydro extractor or dryer.   Safety Tips for Sample Cone Yarn Dyeing Machine: Use Heat-Resistant Gloves - Always wear gloves when handling hot parts or dye liquor. Secure the Lid properly - Ensure the lid is tightly closed before starting to avoid leaks under pressure. Avoid Overloading - Do not exceed the recommended cone or liquor load to prevent uneven dyeing or damage.   Stay Clear During Operation - Keep hands and tools away from moving or hot parts while in use. Ventilation - Operate in a well-ventilated area to avoid inhaling steam or fumes. Emergency Stop - Know the location and function of the emergency stop button.   Basic Maintenance Checklist: Daily: [ ] Clean machine interior and remove dye residue [ ] Check for any leaks or unusual noises [ ] Rinse pump and pipes with clean water   Weekly: [ ] Inspect gaskets and lid seals for wear [ ] Check electrical connections and display panel [ ] Clean and lubricate valve mechanisms   Monthly: [ ] Test temperature and pressure sensors [ ] Inspect flow direction system for proper switching [ ] Calibrate temperature control if needed     Sample Cone Yarn Dyeing Machine – Maintenance & Safety Checklist Daily Maintenance: ☐ Clean dyeing vessel and spindles ☐ Rinse piping and pump with clean water ☐ Check for leaks, noises, or unusual vibrations   Weekly Maintenance: ☐ Inspect lid gasket and seals ☐ Clean valves and filter (if present) ☐ Check control panel buttons and display ☐ Tighten any loose screws or fittings Monthly Maintenance: ☐ Test and calibrate temperature & pressure sensors ☐ Inspect and clean reversible flow system ☐ Check motor and pump for overheating or wear   Safety Checklist: ☐ Wear heat-resistant gloves & protective eyewear ☐ Secure lid tightly before starting ☐ Do not exceed load capacity ☐ Keep area ventilated during operation ☐ Know emergency stop location ☐ Let machine cool before cleaning or unloading       TECHNICAL DATA OF THE MACHINE
    • Computer system: Foshan HuaGao Chinese English computer, equipped with LG PLC.
    • Electromagnetic valve: Ningbo Jiaerling
    • Frequency converter: Use Made in China frequency converters.
    • Pump: self-made high head and large flow centrifugal water pump.
    • Main pump motor: Anhui Wannan Motor.
     
    • Master cylinder liquid level: Use 4-20mA analog signal output.
    • Level of deputy temporary worker: use foam water level gauge. (American Mike)
    • Temperature detection and display: digital temperature display instrument, dual temperature measuring probes.
    • The safety system has a triple cylinder head safety interlock mechanism, and the main cylinder is equipped with a stainless
    • steel safety valve.
    • Heat exchanger: external spacer heating.
    • Feeding system: Quantitative feeding based on the process curve.
    • Circulation system: The main pump flows internally and externally, which is automatically controlled by a computer or manually controlled by a relay.
     
    • Valves: Y valves are used for heating, stainless steel Y valves are used for single inlet and single row, and other Y valves are produced by joint ventures.
    • Temperature control: on-off temperature control, controlled by a computer, with automatic heating, cooling, and insulation functions.
    • Dyeing method: air cushion type.
    • Opening method: manual opening.
    • Surface treatment: polishing inside and outside the cylinder.
    • Cage: Each dyeing machine is equipped with butterfly blades and self-locking locks.
    • Body plate: high-quality stainless steel. (S31603)
    • Bath ratio: 1:5-1:6
     
    • Chemical material system: including heating and water adding functions, including overflow type salt melting device.
    • Overflow cleaning: The cleaning port is installed on the upper part of the cylinder port, and the bottom of the cylinder is filled with water, while the cylinder is drained for easy cleaning.
    • Commutation method: Novel "U" type commutation.
    • Random accessories: Each model comes with one set of mechanical seals, pot mouth rings, and reversing seals for the main and auxiliary pumps.
      Sample Cone Yarn Dyeing Machine

      Sample Cone Yarn Dyeing Machine

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    IR Dyeing Machine Dunlin

    IR Dyeing Machine Dunlin

    Dyeing Lab Machine, Lab Equipment & Instrument, Yarn Dyeing Machine & Equipment
    $0.00
    IR Dyeing Machine Dunlin
    IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines

    IR Dyeing Machine Dunlin

    24 pot 300 ml IR Dyeing Machine Dunlin Application  This machine is oil bath type infrared laboratory dyeing machine, it combine the advantages of traditional glycerol dyeing machine with common infrared dyeing machine together. It’s apply to dyeing and testing the color fastness of the knitted fabric, woven fabric, yarn, cotton, loose fiber, zipper etc. It was special design for dyeing industry, chemical industry, raw material, cloth which can simulate the production conditions exactly and reach the process effect. Used for simulate the dyeing process in actual production, even apply for the small-batch production. Characteristics  Safety, high efficiency, environmental protection, energy saving and consumption reduction, which can fully meet the requirements of dyeing and color matching experiments; segmented heating sampling experiments, segmented, uniform  dyeing and Permeability test, dye absorption rate tests of pH, temperature and bath ratio differences, concentration and other tests, etc. In addition, the machine is highly personalized, and can make different specifications of dyeing steel cups according to customer needs. Feature   Easy to operate, dye pot can be individually Turn plate removed to save waiting time. The ability to conduct the tests of various dyes and chemicals on dispersing, leveling, liquor ratio exhausting etc. l Special recommendation for “STEP DYEING "to select the best dyestuff and combinations for the most Suitable dyeing curve to achieve the highest efficiency and quality Different sizes of dye pots for various weight of samples with yarn or fabric holders to ensure the good leveling result .There will be no crease mark.  Suitable for low liquor ratio dyeing. Sample weight from 4g to 20g.  Special design for humanity, durability and easy-maintenance. Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines Product Parameter of IR Dyeing machine Dunlin specifically designed with a focus on human usability, durability, and ease of maintenance. It prioritizes safety, high efficiency, and environmental friendliness while also being energy-saving. This machine is optimal for new dyeing small sample machines due to its product parameter advantages. specifically designed to prioritize humanity, durability, and ease of maintenance. It offers a safe, high-efficiency operation while being environmentally friendly and energy-saving. This machine is optimal for new dyeing small sample machines due to its specialized features and product parameters.  Model : IF-24S Infrared Laboratory Dyeing Machine Key Specification Model : IF-12S IF-24S Staining cup number 12/24 Staining cup volume 300cc OR 425cc Control mode LCD Microprocessor type, programmable process number: 100(0—99), 100 programmable steps per process Heat method Infrared heat Temperature range RT - 140 ℃ Temperature control accuracy ±0.2 ℃ Heating rate

    0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set

    Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China

    Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin
    1. Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
    Working temperature of IR Dyeing machine Dunlin 20 – 140 degree Heating rate of dye bath 0 – 3.5degree / min Cooling rate 0.2 – 5 degree / min Cooling method air-cooled / Auto Speed control frequency conversion Rotation speed 0 – 60 turn / min Microprocessor type Newhaven controller 99 programs each Program with 99steps. IR Dyeing Machine Dunlin
    IR Dyeing machine

    IR Dyeing machine

     
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    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

    Yarn Dyeing Machine & Equipment
    $0.00
    Thread Cone Winding Machine
    Thread Cone Winding Machine

    Thread Cone Winding Machine

      A Thread Cone Winding Machine is a textile winding device used to wind sewing thread or yarn uniformly onto cones. It prepares thread packages for use in sewing, embroidery, or further textile processing.   Purpose of Thread Cone Winding Machine: - Converts yarn from hanks, bobbins, or spools into cone form for better handling and usage in production.   Key Functions of Thread Cone Winding Machine: - Winding with controlled tension and speed - Forming cones with precise shape and density - Ensuring smooth yarn feeding without breaks   Applications of Thread Cone Winding Machine: - Sewing thread manufacturing - Embroidery thread preparation - Yarn rewinding in textile mills - Packaging of dyed yarns   Benefits of Thread Cone Winding Machine:
    1. Efficient Yarn Packaging - Speeds up the process of preparing thread for sewing or embroidery.
    2. Uniform Cone Formation - Ensures consistent cone shape and tension for smooth downstream use.
    3. Reduces Thread Breakage - Controlled tension and smooth guiding minimize thread damage.
    4. Time & Labor saving- Automates winding, reducing manual effort and increasing productivity.
     
    1. Improves Thread Quality - Removes loose fibers and irregularities during winding.
    2. Supports Multiple Yarn Types - Compatible with cotton, polyester, silk, and blended threads.
      Features of Thread Cone Winding Machine:
    1. Adjustable Winding Speed - Variable speed control for different thread types.
    2. Thread Tension Control System - Maintains consistent tension for smooth winding.
    3. Auto Stop Mechanism - Stops automatically when cone is full or thread breaks.
    4. Multiple Spindle Options - Single or multi-spindle designs for higher output.
     
    1. Traverse Mechanism - Ensures even layering of thread across the cone.
    2. Compact & Durable Build - Space-saving, long-lasting structure for industrial use.
      How to Use Thread Cone Winding Machine:
    1. Set Up the Machine - Turn on the power and check all safety covers and switches.
    2. Load the Yarn Source - Place the yarn hank, bobbin, or spool on the supply holder.
    3. Mount the Empty Cone - Fix an empty cone securely onto the spindle.
     
    1. Thread the Machine - Guide the thread through tension disks, guides, and eyelets as per the machine path.
    2. Adjust Settings - Set the desired winding speed and tension based on thread type.
    3. Start the Machine - Press the start button; the thread begins winding onto the cone.
    4. Monitor the Process - Ensure even winding and tension; adjust traverse if needed.
     
    1. Auto-Stop or Manual Stop - The machine will stop automatically if the cone is full or thread breaks.
    - You can also stop it manually once the cone reaches the desired size.
    1. Remove the Cone - Carefully remove the finished cone and load a new one if needed.
    2. Clean and Shut Down - Turn off the machine and clean any thread residue after use.
      Safety Tips for Thread Cone Winding Machine:
    1. Always Use Safety Guards - Ensure all protective covers are in place before operation.
    2. Avoid Loose Clothing - Prevent thread or moving parts from catching clothes or jewelry.
    3. Power Off Before Maintenance - Always turn off the machine before threading, cleaning, or adjustments.
     
    1. Check Thread Path - Use correct threading to prevent sudden breakage or tangling.
    2. Don’t Overload the Cone - Stop the machine once the cone is adequately filled to avoid jamming.
    3. Keep Area Clean - Remove lint and thread waste regularly to prevent fire hazards or machine faults.
      Basic Maintenance Steps:
    1. Daily Cleaning - Wipe dust and thread particles from guides, spindles, and tension parts.
    2. Lubrication - Oil moving parts (as per manual) weekly to reduce wear.
    3. Check Tension Settings - Inspect and calibrate tension mechanisms for consistent winding.
    4. Inspect Belts and Motors - Look for wear or looseness in drive belts and check motor sound regularly.
    5. Replace Worn Parts Promptly - Replace traverse mechanisms, springs, or tension disks if worn out.
        Lab Winding Machine is used in lab spinning procedure and lab cop dyeing. It is suitable for education, R&D, widely used in lab.Follows are features of lab cone winder: It can wind the spun yarn from bobbin plastic tube to cone tube. It is suitable for soft winding & hard winding. It supports uniform control for all the spindles and individual control for each spindle. The uniform control is through touch panel and the individual control is through microcontroller. Driven by brushless DC motor; The winding speed can be adjusted; Each spindle has auto-stop function when yarn breaks; Mini-type design, easy to clean, set and maintain.   Application Of Lab Cone Winding Machine Lab cone winding machine is used to twine yarn to the line pipe. It is very helpful for education and research institute etc. Particularly, for yarn dyeing, if the bobbin yarn is purchased from market, customer must use loose winding machine to wind the yarn. After the yarn become loose, it can be used for dyeing; after dyeing, if customer want to sell the bobbin yarn to market, tight winding machine must be used to make the bobbin yarn tight, then it can be sold to market. Our lab cone winding machine with normal four spindles having two positions for loose winding and the other two positions for tight winding is essential if customer need to wind the yarn.
    Thread Cone Winding Machine

    Thread Cone Winding Machine

    If you need more information about Cotton Cone Winding Machine ,please contact us.
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    GSM Cutter with Balance
    GSM Cutter with Balance

    GSM Cutter with Balance

    Physical Testing & Fabric Testing
    $0.00
    GSM Cutter with Balance
    GSM Cutter with Balance

    GSM Cutter with Balance

      A GSM Cutter with Balance is a lab toolset used to determine the GSM (Grams per Square Meter) of fabrics, which indicates the fabric's weight and density. The kit includes a GSM round cutter and a precision weighing balance.   Purpose GSM Cutter with Balance: To accurately measure the weight per unit area of textile, paper, or nonwoven samples for quality control and product classification.   How It Works: GSM Cutter: - A circular blade cuts a fixed area (usually 100 cm²) from the fabric. Weighing Balance: - The cut piece is weighed, and the result is multiplied by 100 to get GSM. GSM = Weight (in grams) × 100   Applications of GSM Cutter with Balance: Textile and garment industry Nonwovens and paper manufacturing QC labs and R&D   Benefits of GSM Cutter with Balance: Accurate GSM Measurement - Ensures precise fabric weight analysis for quality control. Quick and Simple Operation - Allows fast sampling and GSM calculation in minutes. No Need for Area Calculation - Cutter gives a fixed area (usually 100 cm²), simplifying the formula. Improves Product Consistency - Helps maintain uniform fabric weight across batches.   Portable and User-Friendly - Compact design makes it ideal for labs and production floors. Cost-Effective Tool - Offers high accuracy without the need for expensive equipment. Versatile Use - Suitable for fabrics, paper, leather, films, and more.   Features of GSM Cutter with Balance: Rotary Blade Cutter - Stainless steel blades for clean and accurate circular cuts. Fixed Sample Area - Typically 100 cm², eliminating the need for area measurement. Precision Digital Balance   - Measures in grams with high resolution (0.01 g or better).   Rubber Cutting Pad - Protects blade and provides a smooth surface for cutting. Safety Lock - Prevents accidental blade exposure. Compact & Durable Design- Long-lasting, lab-friendly construction.   How to Use GSM Cutter with Balance: Prepare the Fabric Sample- Place the fabric on the rubber cutting pad. Cut the Sample - Hold the GSM cutter firmly and rotate it to cut a 100 cm² circular sample. Turn on the Balance - Power up the digital weighing scale and tare it to zero.   Weigh the Sample - Place the cut fabric piece on the balance and note the weight in grams. Calculate GSM - Multiply the weight by 100 to get GSM.  - GSM = Sample weight (g) × 100 Record the Result- Log the GSM value for quality control or analysis. Clean and Store - Wipe the cutter and balance, and store them safely after use.   GSM Calculation Formula: GSM (g/m²) = (Weight of Sample in grams) × 100 When using a GSM cutter (100 cm²): The cutter gives a fixed area of 100 cm², which is 1/100th of a square meter. So, multiplying the sample's weight by 100 gives the GSM directly. Example: If the sample weighs 1.75 g, then: GSM = 1.75 × 100 = 175 g/m²   Balance Calibration Guide (Manual Calibration): Warm-Up   - Turn on the balance and let it warm up for 10–15 minutes if required. Level the Balance   - Use the built-in bubble level and adjust leveling feet until the bubble is centered. Tare the Balance   - Press the “TARE” or “ZERO” button to reset the display to 0.000 g.   Enter Calibration Mode   - Press the “CAL” or “MODE” button (depends on the model). - Some balances may require holding the button for a few seconds. Use Standard Weight   - When prompted, place a certified calibration weight (e.g., 100g, 200g) on the pan.   - Wait for the display to stabilize.   Confirm Calibration   - The balance will beep or show “PASS” once successful.   - Remove the weight when done. Recheck Zero  - Ensure the display returns to 0.000 g after removing the weight.   Tips: Use certified weights for accuracy (Class F1 or E2). Calibrate in a draft-free, vibration-free environment. Calibrate daily or before critical measurements.     GSM Cutter  & Balance GSM Cutter Brand: Schroder Origin: Germany Capacity: 100 Sq.cm Supplied with 1 pcs cutting Pad and 04 pcs cutting blade. Digital Electronics balance Precision GSM Weight Balance 0.01g to 200g Model: GSM200 Brand: Schroder Origin: Germany
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