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Laboratory Padder
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Laboratory Padder
Mini Lab Dyeing Padder
A Laboratory Padder is a compact, laboratory-scale machine used to apply liquids like dyes, chemicals, and finishes to fabric samples. It simulates the padding process in textile manufacturing, where fabric is passed through a liquid solution, then squeezed between rollers to ensure uniform application and absorption.
Key Features of a Laboratory Padder:
- Adjustable Rollers – The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control – Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath – Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control – Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel – Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design – Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features – Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
Applications:
– Dyeing: For even application of dye or pigment on fabric.
– Finishing: Applying finishes like softeners, water repellents, or flame retardants.
– Chemical Treatments: Applying various chemicals used in textile manufacturing, such as anti-microbial treatments or stain-resistant solutions.
– Shrinkage Testing: Simulating treatments to test fabric behavior under different conditions.
Benefits of Laboratory Padder:
- Precise Application of Chemicals – Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing – Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use – Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective – Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment – Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development – Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient – Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving – Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results – Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
Features of Laboratory Padder:
- Adjustable Roller Pressure – Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control – Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath – Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel – Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design – Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment – Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction – Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms – Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application – Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application – Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
How to Use a Laboratory Padder:
- Prepare the Fabric Sample – Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution – Mix the dye, chemical, or finish solution according to the desired concentration and the fabric’s needs. Ensure that the solution is homogeneous.
- Set the Parameters – Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. – Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
– Roller Gap: Adjust the roller gap to control the amount of liquid squeezed out from the fabric.
- Load the Fabric into the Machine – Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine – Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process – Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric – Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further – Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Safety Tips:- Always wear appropriate personal protective equipment (PPE), such as gloves and goggles, when handling dyes or chemicals. – Ensure the machine is turned off and the rollers are stopped before attempting to remove or adjust the fabric.
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Laboratory Padder
Mini Lab Dyeing Padder
Brand: DUNLIN
Model:PM-A1
Origin: China
Roller position: Vertical
Rollers width :450mm
Rollers diameter:125mm
Rubbers hardness: 70degree shore
Cloth speed: 0-10m/min
Standard pressure: 0.6Mpa
Retained dyestuff ratio: 40-80%
Power supply: 1∮AC 220V 50/60HZ
Dimensions (L x W x H):710 x 600x 1340mm
Standard Accessories
English manual
Certificate of quality.
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Laboratory Padder Machine Dunlin in textile
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
Textile testing equipment in Uttara
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- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
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- Safety Lock System - Ensures the lid remains closed during operation for user safety.
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- Efficient Water Removal - Rapidly extracts 90–95% of water from samples, reducing drying time significantly.
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- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
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- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
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- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
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- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
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Parameter specification:
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Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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- Ignition: A controlled flame is applied to the fabric for a predetermined time.
- Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
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- Prepare the Sample
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burning of flammable textile materials after ignition.
(specific ignition nozzles and sample holders can be customized to meet multiple criteria).
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Technical parameters
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3. Igniting time:1S
4. Type of igniter:4 1/2 syringe
5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm
6. Distance from the top of the igniter to the sample surface:8mm
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- Digital Readout - Easy-to-read display gives instant, reliable results without manual calculations.
- High Reproducibility - Ensures consistent test outcomes due to controlled tearing angle and speed.
- Fast Testing Process - Simple loading and quick test cycle increase lab efficiency.
- Suitable for Various Materials - Tests a wide range of flexible materials like textiles, paper, plastic, and packaging.
- Customizable Range - Use of optional weights extends the test range for low to high tear strength materials.
- Low Sample Waste - Requires small fabric or material samples, reducing waste during testing.
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2. Test accuracy: ≤±0.2%F·S
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4. Automatic incision length: (20±0.2)mm
5. Sample size: (100×63)mm
6. Specimen clamping: pneumatic way
7. Sample test: Up to 10 sets per group on the device side, and 30 sets
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9. Dimensions: (650×660×680)mm
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[Sample of control interface]:(English version is also available.) 
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- Bursting pressure can reach up to 1.2MPa 5. The maximum burst and expansion degree can reach 70mm. 6. Strengthen the lighting system on the test surface. 7. The main aerodynamic force helps to clamp the sample system. 8. A variety of test areas are available, and the switching is easy.
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- Heat-Setting and Drying - Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed - Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design - Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber - Allows visual inspection of fabric behavior during processing.
- Versatile Application Range - Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
- Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D - Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient - Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
- Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window - Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features - Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility - Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
laboratory mini tenter
