Laboratory Padder
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Laboratory Padder
A Laboratory Padder is a compact, laboratory-scale machine used to apply liquids like dyes, chemicals, and finishes to fabric samples. It simulates the padding process in textile manufacturing, where fabric is passed through a liquid solution, then squeezed between rollers to ensure uniform application and absorption.
Key Features of a Laboratory Padder:
- Adjustable Rollers – The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control – Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath – Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control – Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel – Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design – Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features – Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
Applications:
– Dyeing: For even application of dye or pigment on fabric.
– Finishing: Applying finishes like softeners, water repellents, or flame retardants.
– Chemical Treatments: Applying various chemicals used in textile manufacturing, such as anti-microbial treatments or stain-resistant solutions.
– Shrinkage Testing: Simulating treatments to test fabric behavior under different conditions.
Benefits of Laboratory Padder:
- Precise Application of Chemicals – Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing – Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use – Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective – Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment – Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development – Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient – Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving – Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results – Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
Features of Laboratory Padder:
- Adjustable Roller Pressure – Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control – Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath – Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel – Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design – Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment – Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction – Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms – Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application – Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application – Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
How to Use a Laboratory Padder:
- Prepare the Fabric Sample – Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution – Mix the dye, chemical, or finish solution according to the desired concentration and the fabric’s needs. Ensure that the solution is homogeneous.
- Set the Parameters – Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. – Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
– Roller Gap: Adjust the roller gap to control the amount of liquid squeezed out from the fabric.
- Load the Fabric into the Machine – Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine – Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process – Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric – Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further – Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
Safety Tips:- Always wear appropriate personal protective equipment (PPE), such as gloves and goggles, when handling dyes or chemicals. – Ensure the machine is turned off and the rollers are stopped before attempting to remove or adjust the fabric.
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Laboratory Padder

Mini Lab Dyeing Padder
Brand: DUNLIN
Model:PM-A1
Origin: China
Roller position: Vertical
Rollers width :450mm
Rollers diameter:125mm
Rubbers hardness: 70degree shore
Cloth speed: 0-10m/min
Standard pressure: 0.6Mpa
Retained dyestuff ratio: 40-80%
Power supply: 1∮AC 220V 50/60HZ
Dimensions (L x W x H):710 x 600x 1340mm
Standard Accessories
English manual
Certificate of quality.
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- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
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- Digital Temperature Control - Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed - Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings - Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction - Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders - Secure placement of beakers to prevent spills and maintain consistent treatment.
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- A sample is stretched to a predetermined extension or force.
- The stretch is maintained for a set period.
- After removing the load, the recovery (return to original length) is measured after a fixed time.
- The fabric sample is clamped and stretched to a specific length or force.
- It’s held for a fixed duration (e.g., 1–5 minutes).
- The tension is released, and the sample is allowed to recover.
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Steam Soaping machine
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A Steam Soaping Machine is a specialized laboratory apparatus used in textile dyeing processes, particularly for post-dyeing treatments like soaping, which enhances color fastness and removes unfixed dyes from fabric samples. This machine is designed to perform soaping treatments on dyed textile samples using steam. Soaping is a critical step in dyeing, especially for reactive dyes, as it removes unfixed dye particles, ensuring better color fastness and preventing dye bleeding. The steam soaping process involves treating the dyed fabric with a soaping solution at elevated temperatures, facilitated by steam, to achieve optimal results. ⚙️ Key Features of Steam Soaping Machine - Beaker Material: Constructed with high-grade 316L stainless steel for excellent corrosion resistance and durability.- Operation Modes: Offers both automatic control and manual water filling options, providing flexibility in operation. - Drainage System: Equipped with an automatic drainage device for efficient removal of used solutions.- Temperature Control: Precise temperature regulation to maintain optimal soaping conditions.- Compact Design: Suitable for laboratory settings, occupying minimal space while delivering effective performance. ✅ Benefits of Steam Soaping Machine - Enhanced Color Fastness: Effectively removes unfixed dyes, resulting in improved wash and rub fastness of the fabric.- Efficient Processing: Reduces the time required for post-dyeing treatments compared to conventional methods.- Consistent Results: Provides uniform treatment across samples, ensuring reproducibility in testing and quality control.- Resource Optimization: Minimizes water and chemical usage through controlled processing parameters.- Versatility: Applicable to various fabric types and dye classes, making it a valuable tool in research and development. Typical Applications - Laboratory Testing: Used in dyeing laboratories for evaluating the fastness properties of dyed samples. - Research and Development: Assists in developing and optimizing dyeing processes and formulations. - Quality Control: Ensures that dyed fabrics meet specified fastness standards before bulk production. In summary, a Steam Soaping Machine is an essential laboratory instrument in the textile industry, facilitating efficient and effective post-dyeing treatments to enhance the quality and durability of dyed fabrics. Features of Steam Soaping Machine:- High-Grade Stainless Steel Beakers - Made from 316L stainless steel for excellent chemical and heat resistance.
- Steam-Based Heating - Uses direct or indirect steam to maintain consistent high temperatures ideal for soaping.
- Precise Temperature Control - Maintains stable temperatures (typically up to 98–100°C) for effective removal of unfixed dyes.
- Automatic and Manual Modes - Offers both programmable automatic cycles and manual operation for flexibility.
- Beaker Agitation or Rotation - Ensures uniform soaping action across fabric surfaces.
- Automatic Drainage System - Efficiently removes used soaping solution to speed up cycle changeovers.
- Compact Design - Fits well in lab settings while allowing multiple samples to be processed simultaneously.
- Safety Features - Includes pressure and temperature protection systems to ensure safe operation.
- Low Water and Chemical Use - Designed for minimal liquor ratios, enhancing sustainability.
- User-Friendly Interface - Simple digital controls or touch panel for easy operation and cycle programming.
- Prepare the Dyed Sample - After dyeing, rinse the fabric to remove surface dye and prepare it for soaping.
- Load the Fabric - Place the dyed fabric or sample into the beakers or holders inside the machine.
- Add Soaping Solution - Pour the prepared soaping agent (usually a detergent solution) into the beakers or tank as per recipe.
- Set Parameters
- Start the Cycle - Begin the soaping process. The machine will heat the solution using steam and agitate/rotate the beakers for even treatment.
- Drain and Rinse - After the cycle ends, the machine may auto-drain. Rinse the fabric with warm water to remove residual chemicals.
- Unload the Samples - Carefully remove the fabric. Inspect for evenness and color fastness improvement.
- Clean the Machine - Rinse and dry the beakers or tank to maintain hygiene for the next use.
