Laboratory Padder
Laboratory Padder
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    Laboratory Padder

    Laboratory Padder

    Mini Lab Dyeing Padder

    A Laboratory Padder is a compact, laboratory-scale machine used to apply liquids like dyes, chemicals, and finishes to fabric samples. It simulates the padding process in textile manufacturing, where fabric is passed through a liquid solution, then squeezed between rollers to ensure uniform application and absorption.

     

    Key Features of a Laboratory Padder:

    1. Adjustable Rollers – The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
    2. Variable Pressure Control – Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.

     

    1. Solution Bath – Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
    2. Fabric Speed Control – Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.

     

    1. Digital Control Panel – Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
    2. Compact Design – Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.

     

    1. Safety Features – Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.

    Applications:

    – Dyeing: For even application of dye or pigment on fabric.

    – Finishing: Applying finishes like softeners, water repellents, or flame retardants.

    – Chemical Treatments: Applying various chemicals used in textile manufacturing, such as anti-microbial treatments or stain-resistant solutions.

    – Shrinkage Testing: Simulating treatments to test fabric behavior under different conditions.

     

    Benefits of Laboratory Padder:

    1. Precise Application of Chemicals – Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
    2. Small-Scale Testing – Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.

     

    1. Versatile Use – Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
    2. Cost-Effective – Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.

     

    1. Controlled Fabric Treatment – Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
    2. Accelerates Development – Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
    3. Energy Efficient – Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
    4. Compact and Space-Saving – Designed for laboratory environments with limited space, without compromising on functionality.

     

    1. Reproducible Results – Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.

     

    Features of Laboratory Padder:

    1. Adjustable Roller Pressure – Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
    2. Variable Speed Control – Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.

     

    1. Solution Bath – Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
    2. Digital Control Panel – Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.

     

    1. Compact and Lab-Friendly Design – Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
    2. Roller Gap Adjustment – Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.

     

    1. Stainless Steel Construction – Durable and resistant to corrosion from the chemicals used in textile treatments.
    2. Safety Mechanisms – Includes safety guards, emergency stops, and user protection features during operation.
    3. Even and Controlled Application – Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
    4. Versatility in Application – Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.

     

    How to Use a Laboratory Padder:

    1. Prepare the Fabric Sample – Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
    2. Prepare the Solution – Mix the dye, chemical, or finish solution according to the desired concentration and the fabric’s needs. Ensure that the solution is homogeneous.

     

    1. Set the Parameters – Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. – Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).

    – Roller Gap: Adjust the roller gap to control the amount of liquid squeezed out from the fabric.

     

    1. Load the Fabric into the Machine – Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
    2. Start the Machine – Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.

     

    1. Monitor the Process – Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
    2. Unload the Fabric – Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.

     

    1. Dry or Process Further – Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.

    Safety Tips:- Always wear appropriate personal protective equipment (PPE), such as gloves and goggles, when handling dyes or chemicals. – Ensure the machine is turned off and the rollers are stopped before attempting to remove or adjust the fabric.

     

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    Laboratory Padder

    Laboratory Padder

    Mini Lab Dyeing Padder

    Brand: DUNLIN
    Model:PM-A1
    Origin: China
    Roller position: Vertical
    Rollers width :450mm
    Rollers diameter:125mm
    Rubbers hardness: 70degree shore
    Cloth speed: 0-10m/min
    Standard pressure: 0.6Mpa
    Retained dyestuff ratio: 40-80%
    Power supply: 1∮AC 220V 50/60HZ
    Dimensions (L x W x H):710 x 600x 1340mm
    Standard Accessories
    English manual
    Certificate of quality.

    Laboratory Padder Machine Dunlin price in Bangladesh
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    Textile testing equipment in Bangladesh
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    Digital hot plate-magnetic stirrer

    Digital hot plate-magnetic stirrer

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    1. Versatility
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    1. Compact and User-Friendly- Takes up minimal bench space.- Simple to operate with user-friendly controls and displays.
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    Fabric Flame Retardant Tester
    Fabric Flame Retardant Tester

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    2. Mounting: The sample is mounted vertically or at a specified angle in the testing chamber.
    3. Ignition: A controlled flame is applied to the fabric for a predetermined time.
    4. Observation: The tester records ignition time, flame spread, after-flame time, and afterglow time.
    5. Evaluation: Results are compared against standard criteria to determine compliance.
        ✅ Benefits - Safety Assurance: Ensures textiles meet fire safety regulations, reducing risk in end-use applications. - Quality Control: Identifies flammability issues during the manufacturing process. - Regulatory Compliance: Helps manufacturers meet legal requirements for flammability. - Product Development: Assists in developing flame-retardant materials for specialized applications.   For more detailed information on specific models and their features, you can refer to manufacturers like SDL Atlas's Auto Flam Flammability Tester [1], TESTEX's Vertical Flammability Chamber TF312   How to Use a Fabric Flame Retardant Tester (Vertical Flammability Test Method):
    1. Prepare the Sample
    - Cut the fabric to standard dimensions (usually 300 × 75 mm). - Condition the fabric for 24 hours at 21°C and 65% relative humidity.  
    1. Mount the Sample
    - Place the fabric vertically in the frame inside the test chamber. - Ensure it's held securely with no folds or slack.  
    1. Set Up the Burner Position the burner at the required angle (usually 90° for vertical tests).
    - Adjust flame size according to the standard (about 38 mm for ASTM D6413).
    1. Ignite the Flame - Apply the flame to the bottom edge of the fabric for 12 seconds.
     
    1. Observe and Measure - Start timing when flame is applied.
    - Measure: - After-flame time (how long it burns after flame removal) - After-glow time (how long it glows after burning stops) - Char length (distance burned vertically)  
    1. Record the Results
    - Repeat the test on multiple samples (usually 5) and calculate averages.  
    1. Compare with Standards
    - Evaluate whether the results meet the required flame resistance limits.     fabric flame retardant tester IV type (small 450 method) Scope of application It is used for testing the intensity and speed of burning of flammable textile materials after ignition. (specific ignition nozzles and sample holders can be customized to meet multiple criteria). Related standards GB/T14644 ASTM D1230 CFR1610 etc. Technical parameters 1. The spread of time:0 ~ 999.9S resolution 0.1S 2. The temperature inside the box shows:Room temperature -99 degrees C resolution 1 c 3. Igniting time:1S 4. Type of igniter:4 1/2 syringe 5. Sample clip size:Outer frame:204mm * 78mm inner frame:152mm×38mm 6. Distance from the top of the igniter to the sample surface:8mm 7. Studio size and outline size Studio size:370mm×220mm×350mm Outline size:375mm×245mm×478mm 8. Power supply:AC220V 50Hz 20W 9. Weight:18Kg  
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    Laboratory tenter

    Laboratory tenter

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    Laboratory Tenter

    Laboratory tenter

    laboratory mini tenter

      A Laboratory Tenter (or Lab Stenter) is a small-scale version of an industrial tenter machine used in textile finishing. It is designed for heat-setting, drying, and finishing of fabric samples under controlled conditions in textile testing labs or R&D departments.   Key Features:
    1. Heat-Setting and Drying - Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
    2. Fabric Width Control - Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
     
    1. Adjustable Temperature and Speed - Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
    2. Compact Design - Bench-top or floor-standing units suitable for labs with limited space.
    3. Transparent Viewing Chamber - Allows visual inspection of fabric behavior during processing.
     
    1. Versatile Application Range - Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
    Applications: - Heat-setting of synthetic fabrics like polyester. - Drying after dyeing, printing, or chemical treatment. Dimensional stability testing (shrinkage/elongation). - Finish evaluation (e.g., softness, stiffness, water repellency). - Process optimization before bulk production.   Benefits of Laboratory Tenter:
    1. Accurate Simulation of Production - Replicates industrial finishing processes for reliable lab-scale testing and development.
    2. Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
     
    1. Cost-Effective - Enables process trials and fabric development without using full-scale production equipment.
    2. Speeds Up R&D - Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
    3. Versatile Applications - Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
     
    1. Space-Efficient - Compact design fits easily into textile labs or sample rooms.
    2. Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
    3. Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
     
    1. Enhances Safety - Built with lab use in mind, featuring insulation and safety systems to protect users.
      Features of Laboratory Tenter:
    1. Precise Temperature Control - Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
    2. Adjustable Fabric Width - Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
     
    1. Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
    2. Compact and Lab-Friendly Design - Designed for bench-top or small floor space use in textile labs.
    3. Transparent Chamber Window - Allows monitoring of fabric behavior during treatment.
    4. Digital Display and Control Panel - Easy operation for setting temperature, speed, and time.
     
    1. Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
    2. Stainless Steel Construction - Durable, corrosion-resistant body for long-term use at high temperatures.
    3. Safety Features - Includes over-temperature protection, insulated body, and emergency stop functions.
    4. Sample Versatility - Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
      Laboratory Mini tenter Dryer dealer In Bangladesh, Lab Mini tenter Dryer Importer in Bangladesh, Mini tenter Dryer in Bangladesh, Laboratory tenter Dryer in Bd, Lab tenter Dryer In Uttara, Lab tenter Price in Bangladesh, Laboratory tenter Dryer in Bangladesh, Laboratory Mini Dryer in Bangladesh,     Continuous Tenter Laboratory tenter
    Laboratory tenter

    laboratory mini tenter

    Used for continuous drying, curing , and thermo setting process , etc .Instead of tradition oven, can output sample more quick and flat, save a lot of time and increase efficiency. adjustable of feeding & setting separately . Simulating the production onsite to continuous drying. Laboratory Dyeing and Finishing Machine Laboratory tenter Continuous Tenter Machine Dunlin price in Bangladesh Laboratory tenter Continuous Tenter Machine Dunlin in textile Textile testing equipment in Bangladesh Textile testing equipment in Dhaka Textile testing equipment in Uttara MAAM tex Laboratory tenter Continuous Tenter Machine Dunlin price in Bangladesh
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    IR Dyeing Machine Dunlin

    IR Dyeing Machine Dunlin

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    IR Dyeing Machine Dunlin
    IR Dyeing machine Dunlin is Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines

    IR Dyeing Machine Dunlin

    24 pot 300 ml IR Dyeing Machine Dunlin Application  This machine is oil bath type infrared laboratory dyeing machine, it combine the advantages of traditional glycerol dyeing machine with common infrared dyeing machine together. It’s apply to dyeing and testing the color fastness of the knitted fabric, woven fabric, yarn, cotton, loose fiber, zipper etc. It was special design for dyeing industry, chemical industry, raw material, cloth which can simulate the production conditions exactly and reach the process effect. Used for simulate the dyeing process in actual production, even apply for the small-batch production. Characteristics  Safety, high efficiency, environmental protection, energy saving and consumption reduction, which can fully meet the requirements of dyeing and color matching experiments; segmented heating sampling experiments, segmented, uniform  dyeing and Permeability test, dye absorption rate tests of pH, temperature and bath ratio differences, concentration and other tests, etc. In addition, the machine is highly personalized, and can make different specifications of dyeing steel cups according to customer needs. Feature   Easy to operate, dye pot can be individually Turn plate removed to save waiting time. The ability to conduct the tests of various dyes and chemicals on dispersing, leveling, liquor ratio exhausting etc. l Special recommendation for “STEP DYEING "to select the best dyestuff and combinations for the most Suitable dyeing curve to achieve the highest efficiency and quality Different sizes of dye pots for various weight of samples with yarn or fabric holders to ensure the good leveling result .There will be no crease mark.  Suitable for low liquor ratio dyeing. Sample weight from 4g to 20g.  Special design for humanity, durability and easy-maintenance. Safe, high efficiency, environment friendly, energy saving, optimum for new dyeing small sample machines Product Parameter of IR Dyeing machine Dunlin specifically designed with a focus on human usability, durability, and ease of maintenance. It prioritizes safety, high efficiency, and environmental friendliness while also being energy-saving. This machine is optimal for new dyeing small sample machines due to its product parameter advantages. specifically designed to prioritize humanity, durability, and ease of maintenance. It offers a safe, high-efficiency operation while being environmentally friendly and energy-saving. This machine is optimal for new dyeing small sample machines due to its specialized features and product parameters.  Model : IF-24S Infrared Laboratory Dyeing Machine Key Specification Model : IF-12S IF-24S Staining cup number 12/24 Staining cup volume 300cc OR 425cc Control mode LCD Microprocessor type, programmable process number: 100(0—99), 100 programmable steps per process Heat method Infrared heat Temperature range RT - 140 ℃ Temperature control accuracy ±0.2 ℃ Heating rate

    0 - 3.5 ℃ / min Cooling rate 0.2 - 5 ℃ / min Cooling method Air-cooled Rotation speed 0 - 60 rpm Liquor ratio 1:5 -1:100 Power supply 1∮AC 220V 50/60HZ Dimensions( L x W x H) 670×670×780mm 860×680×780mm Weight 100kg 120kg Standard Accessories Cups 1set

    Put the test sample. Cups stand 1set Place where to put cups. Protective glove 1set To avoid to be hurt by HT cups. Model: IF-24SCapacity: 24 pots Brad: DUNLIN Origin: China

    Color dyeing tests for various dyestuffs of IR Dyeing machine Dunlin
    1. Step dyeing tests. C. Dispersing, levelling and impregnating test. D. High or low liquor ratio exhausting tests. E. Fabric steak and staining tests. F. Concentration tests and others. Protection and Safety gates to protect. Temperature control accuracy +/- 0.2degree
    Working temperature of IR Dyeing machine Dunlin 20 – 140 degree Heating rate of dye bath 0 – 3.5degree / min Cooling rate 0.2 – 5 degree / min Cooling method air-cooled / Auto Speed control frequency conversion Rotation speed 0 – 60 turn / min Microprocessor type Newhaven controller 99 programs each Program with 99steps. IR Dyeing Machine Dunlin
    IR Dyeing machine

    IR Dyeing machine

     
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    Controller For IR Dyeing Machine
    Color Matching Cabinet -light Box

    Controller For IR Dyeing Machine

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    Controller For IR Dyeing Machine
    Controller For IR Dyeing Machine

    IR Dyeing machine controller

    Controller For IR Dyeing Machine offers exceptional quality .purchasing of our controller provides cost efficiencies, and customization options enabling you to meet your specific requirements comfortably. Collaborate with program A Controller for IR Dyeing Machine is a specialized control system designed to manage and automate the dyeing process in textile manufacturing, particularly using infrared heating technology. These controllers are crucial for achieving consistent dye quality, reducing energy consumption, and optimizing the dyeing process.   Key Features of an Controller For IR Dyeing Machine :
    1. Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
    2. Programmable Logic Control (PLC): - Allows operators to set and automate dyeing programs for different fabrics and dye types. - Supports multiple recipes or programs for different batches.
     
    1. Real-Time Monitoring and Feedback: - Monitors parameters like temperature, fabric rotation, bath circulation, and timing. - Provides real-time data and alarms for deviations.
    2. Touchscreen Interface / HMI (Human Machine Interface): - User-friendly interface for configuring and monitoring processes. - Multi-language support and graphical display of process curves.
     
    1. Data Logging and Traceability: - Records process data for quality control and traceability.
    2. Energy Efficiency Optimization: - Manages IR heater output to reduce energy usage. - Often includes features for auto shut-off or idle mode.
     
    1. Safety Features: - Includes emergency stop, over-temperature protection, and fault detection systems. 8. Connectivity: - Modern controllers may support Ethernet, Modbus, or other industrial communication protocols for integration into factory automation systems.
      Using A Controller For IR Dyeing Machine provides several benefits, especially in textile manufacturing where precision and efficiency are critical. Here are the key advantages:
    1. Improved Dyeing Accuracy and Consistency
    - Maintains precise temperature control and timing, ensuring uniform dye uptake across the fabric. - Reduces color variation between batches.  
    1. Enhanced Energy Efficiency- Infrared heating is more energy-efficient than traditional heating methods.- The controller optimizes energy use by adjusting the IR output based on process needs, reducing overall energy consumption.
     
    1. Time Savings- Faster heating and cooling cycles due to infrared technology.- Automated processes reduce manual intervention and cycle times. 4. Better Process Control- Programmable dyeing cycles and precise control over each stage (heating, dyeing, rinsing, cooling).- Real-time monitoring and adjustments improve reliability.
     
    1. Reduced Water and Chemical Usage- More efficient dye penetration and fixation mean less water and fewer chemicals are needed for reprocessing or corrections.6. Lower Operational Costs
    - Energy savings, reduced rework, and lower labor input contribute to cost efficiency. - Minimizes fabric damage, reducing material waste.  
    1. Enhanced Safety Built-in alarms, emergency shut-off and automatic fault detection enhance operational safety.8. Data Logging and Traceability- Ability to record and review dyeing process data helps in quality control and troubleshooting.- Facilitates compliance with industry standards and audits.
     
    1. User-Friendly Operation- Modern touchscreen interfaces make it easier for operators to manage and monitor processes.- Multilingual support and visual feedback enhance usability.
     
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