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Oscillation type water bath Dyeing Machine
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Oscillation Type Water Bath Dyeing Machine
water bath/Shaker bath Dyeing machine
An Oscillation Type Water Bath Dyeing Machine is a laboratory apparatus designed for dyeing and washing textile samples under controlled temperature conditions. It combines a heated water bath with an oscillating mechanism to ensure uniform dye penetration and consistent coloration across fabric or yarn samples.
Key Features of Oscillation Type Water Bath Dyeing Machine
– Oscillating Mechanism: Provides back-and-forth movement to agitate the dye solution, ensuring even contact between the dye and the textile sample.- Multiple Beaker Capacity: Typically accommodates 12 to 24 beakers, allowing simultaneous processing of multiple samples under identical or varied conditions.
– Digital Temperature Control: Maintains precise temperature settings, usually up to 99°C, suitable for various dyeing processes including atmospheric dyeing, scouring, and bleaching.- Adjustable Oscillation Speed: Offers variable speed settings, commonly ranging from 50 to 200 cycles per minute, to accommodate different fabric types and dyeing requirements.
– Programmable Settings: Advanced models come with programmable controllers, allowing users to set and save multiple dyeing protocols for repeatability and efficiency.
Durable Construction: Constructed with high-quality stainless steel (e.g., SUS304), ensuring resistance to corrosion and longevity even under rigorous laboratory conditions.
✅ Benefits of Oscillation Type Water Bath Dyeing Machine
– Uniform Dyeing Results: The oscillation mechanism ensures consistent dye penetration, reducing the risk of uneven coloration and enhancing the reproducibility of results.- Efficiency in Sample Processing: The ability to process multiple samples simultaneously accelerates laboratory workflows and facilitates comparative studies.
– Versatility: Suitable for a range of applications including dyeing, washing, scouring, bleaching, and fastness testing across various textile materials.- Energy and Resource Conservation: Designed for low liquor ratios (e.g., 1:5 to 1:20), these machines minimize water and chemical usage, promoting sustainable laboratory practices.
– Enhanced Safety and Cleanliness: Enclosed beaker systems reduce the risk of spills and exposure to chemicals, ensuring a safer laboratory environment.
Typical Applications of Oscillation Type Water Bath Dyeing Machine
– Textile Research and Development: Ideal for developing and testing new dye formulations and processes on a small scale before scaling up to production levels.
Quality Control: Used in quality assurance laboratories to assess color fastness, dye uptake, and other critical parameters of textile products.- Educational Purposes: Serves as a practical tool in academic settings for teaching dyeing principles and techniques.
In summary, the Oscillation Type Water Bath Dyeing Machine is an essential tool in textile laboratories, offering precise control over dyeing parameters, improving efficiency, and ensuring high-quality, reproducible results across various textile materials.
Features of Oscillation Type Water Bath Dyeing Machine:
- Oscillating Mechanism – Provides back-and-forth movement of beakers for uniform dye penetration and sample agitation.
- Multiple Beaker Capacity – Supports dyeing of 12–24 samples simultaneously, ideal for comparative lab testing.
- Digital Temperature Control – Maintains precise water bath temperature (typically up to 99°C), essential for consistent dyeing.
- Variable Oscillation Speed – Adjustable speed settings (e.g., 50–200 cycles/min) to suit different materials and processes.
- Programmable Settings – Allows setting of temperature, time, and speed for repeatable and automated dyeing cycles.
- Stainless Steel Construction – Corrosion-resistant frame and bath for durability in chemical environments.
- Beaker Safety Holders – Secure placement of beakers to prevent spills and maintain consistent treatment.
- Compact Design – Lab-friendly size for easy integration into research and quality control spaces.
- Low Liquor Ratio Operation – Efficient dyeing using minimal dye bath volume (e.g., 1:5 to 1:20), reducing chemical and water use.
- Quiet and Stable Performance
Engineered for smooth, vibration-free operation in laboratory conditions.
Oscillation Type Dyeing Machine
Brand: DUNLIN
Model:DL-D24
Origin: China
Pot Capacity:24 Pot , 250ml SS Beaker
Heating Mode: Electric heating
Heating Medium: Water/ glycerin
Heating Power: 3 Kw
Temperature Range: RT- 99℃/250℃
Liquor Ratio: 1:5-:20
Thermostat Tiime:0~99min
Oscillation: Speed:50-200rpm
Oscillation Range: 40±3mm
Power supply: 1∮AC 220V 50/60HZ
Dimensions (LxWxH): 880×420×330mm
Oscillation Type Dyeing Machine Dunlin price in Bangladesh
Oscillation Type Dyeing Machine Dunlin in textile
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
Textile testing equipment in Uttara
MAAM tex Oscillation Type Dyeing Machine Dunlin price in Bangladesh
water bath/Shaker bath Dyeing machine
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- Temperature Control:- Precisely regulates the infrared heaters to maintain uniform temperature across the dye bath. - Supports customizable heating curves (ramp-up, hold, and cool-down phases).
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- Prepare the Sample
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- Drying: - After washing, the sample is dried, typically air-dried or tumble-dried.4. Evaluation: - Color change and staining on adjacent fabrics are assessed using a gray scale (1 to 5 scale; 5 = no change, 1 = severe change). - Results may also be evaluated visually under standard lighting.
- Supports Brand Reputation - Reliable color fastness contributes to a premium product image and consistent performance.4. Compliance with Standards - Meets industry requirements (e.g., ISO, AATCC), crucial for export, certifications, and regulatory compliance.
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- Compact Lab Design - Space-saving unit designed specifically for laboratory sample sizes.
- Digital Timer and Speed Control - Allows precise setting of spin duration and RPM to match sample needs.
- Safety Lock System - Ensures the lid remains closed during operation for user safety.
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- Saves Time and Energy - Cuts down the load on dryers and shortens total processing time in lab workflows.
- Improves Sample Quality - Gentle spinning preserves fabric structure, avoiding damage or distortion.
- Precise Control - Adjustable speed and timer ensure optimal settings for different fabric types.
- Compact and Lab-Friendly - Small footprint ideal for laboratory use with limited space.
- User Safety - Safety lock prevents lid opening during operation, protecting the user.
- Cost-Effective - Reduces the need for extended dryer use, saving on electricity and equipment wear.
- Versatile Use - Suitable for yarn, fabric, and garment samples across various fiber types.
- High-Speed Centrifugal Operation - Typically runs at 1400–2800 RPM for quick and efficient water removal.
- Stainless Steel Inner Drum - Corrosion-resistant, perforated basket for durability and efficient water drainage.
- Digital Timer and Speed Control - Allows precise control of spin duration and speed based on sample type.
- Compact and Portable Design - Ideal for lab environments with limited space.
- Safety Lock Mechanism - Prevents the lid from opening while the machine is in operation.
- Shock Absorption System- Reduces vibration and noise for smooth, stable performance.
- Quick Cycle Times - Short dewatering cycles improve lab throughput and efficiency.
- Low Maintenance Design - Simple mechanical setup with easy-to-clean components.
- Sample Versatility - Suitable for small fabric swatches, yarns, and small garments.
- Energy Efficient - Uses minimal power while delivering high performance.
- Prepare the Sample - After dyeing or washing, gently squeeze excess water from the fabric or yarn sample by hand.
- Load the Sample - Open the lid and place the sample evenly in the stainless steel drum. - Avoid overloading or uneven placement to maintain balance.
- Close the Lid securely - Ensure the safety lid is properly closed and locked.
- Set the Timer and Speed - Use the control panel to set the spin time (typically 1–5 minutes) and RPM suitable for the sample type.
- Start the Machine- Press the start button. The extractor will spin at the selected speed to remove water via centrifugal force.
- Wait for Spin Completion - The machine will automatically stop after the timer runs out.
- Unload the Sample - Once the drum stops completely, open the lid and carefully remove the sample.
- Proceed to Drying - The dewatered sample can now be air-dried or placed in a drying oven or stenter.
Brad: DUNLIN
Origin: China
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- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
- Variable Pressure Control - Allows adjustment of roller pressure for different fabric types and chemical formulations, ensuring optimal penetration without damage.
- Solution Bath - Holds the liquid (e.g., dye, finish, or other chemical treatments) in a bath through which the fabric is dipped before passing through the rollers.
- Fabric Speed Control - Adjustable conveyor speed allows for control over the time the fabric spends in contact with the liquid solution, affecting the degree of treatment.
- Digital Control Panel - Provides easy adjustment of pressure, speed, and solution volume to ensure precise and reproducible results.
- Compact Design - Smaller, lab-scale version of industrial padders, ideal for research, development, and small-scale testing.
- Safety Features - Safety guards, emergency stops, and proper handling mechanisms to prevent accidents during operation.
- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
- Cost-Effective - Reduces the need for large-scale machinery and the associated costs, while providing reliable results for small batches.
- Controlled Fabric Treatment - Offers adjustable pressure, speed, and solution concentration, enabling fine-tuned processing for different fabric types and applications.
- Accelerates Development - Speeds up the testing and development of new products or finishes, improving time-to-market for textile manufacturers.
- Energy Efficient - Consumes less energy compared to larger, industrial-scale machines, making it suitable for lab use.
- Compact and Space-Saving - Designed for laboratory environments with limited space, without compromising on functionality.
- Reproducible Results - Ensures consistent application of treatments across multiple samples, aiding in accurate testing and comparison.
- Adjustable Roller Pressure - Allows precise control over the pressure applied to the fabric, ensuring uniform chemical or dye application.
- Variable Speed Control - Adjustable conveyor speed for controlling the time the fabric spends in the solution bath, influencing the absorption rate.
- Solution Bath - Holds dye, chemicals, or finishes, and the fabric passes through this bath before moving to the rollers.
- Digital Control Panel - Easy-to-use interface for setting and adjusting parameters like speed, pressure, and solution concentration.
- Compact and Lab-Friendly Design - Designed for smaller, space-efficient use in textile labs, allowing for small sample testing.
- Roller Gap Adjustment - Allows for fine-tuning of the gap between rollers to regulate the amount of solution squeezed out of the fabric.
- Stainless Steel Construction - Durable and resistant to corrosion from the chemicals used in textile treatments.
- Safety Mechanisms - Includes safety guards, emergency stops, and user protection features during operation.
- Even and Controlled Application - Ensures even distribution of treatments (dye, finish, etc.) on fabric with minimal waste.
- Versatility in Application - Can be used for a wide range of textiles and treatments, including dyeing, softening, flame-retardant treatments, etc.
- Prepare the Fabric Sample - Cut the fabric sample to the required size for the experiment. Ensure it’s clean and free of any debris.
- Prepare the Solution - Mix the dye, chemical, or finish solution according to the desired concentration and the fabric's needs. Ensure that the solution is homogeneous.
- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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