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Laboratory tenter
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Laboratory Tenter
laboratory mini tenter
A Laboratory Tenter (or Lab Stenter) is a small-scale version of an industrial tenter machine used in textile finishing. It is designed for heat-setting, drying, and finishing of fabric samples under controlled conditions in textile testing labs or R&D departments.
Key Features:
- Heat-Setting and Drying – Simulates the process of setting fabric dimensions and applying finishes using controlled temperature and tension.
- Fabric Width Control – Uses clips or pins on chains or rails to hold fabric edges and stretch them to desired width, just like in full-size tenters.
- Adjustable Temperature and Speed – Digital controls allow precise setting of drying/curing temperature and conveyor speed to match production conditions.
- Compact Design – Bench-top or floor-standing units suitable for labs with limited space.
- Transparent Viewing Chamber – Allows visual inspection of fabric behavior during processing.
- Versatile Application Range – Can process woven, knitted, and nonwoven fabrics of various compositions (cotton, polyester, blends, etc.).
Applications:
– Heat-setting of synthetic fabrics like polyester.
– Drying after dyeing, printing, or chemical treatment.
Dimensional stability testing (shrinkage/elongation).
– Finish evaluation (e.g., softness, stiffness, water repellency).
– Process optimization before bulk production.
Benefits of Laboratory Tenter:
- Accurate Simulation of Production – Replicates industrial finishing processes for reliable lab-scale testing and development.
- Improves Fabric Quality- Allows precise control of heat and tension, optimizing fabric properties like shrinkage, dimensional stability, and hand feel.
- Cost-Effective – Enables process trials and fabric development without using full-scale production equipment.
- Speeds Up R&D – Facilitates quick testing and adjustment of settings for new fabric styles or finishes.
- Versatile Applications – Suitable for drying, heat-setting, finishing, and evaluating different types of fabrics and treatments.
- Space-Efficient – Compact design fits easily into textile labs or sample rooms.
- Energy Efficient- Uses less power than industrial machines, ideal for small-scale and repeated testing.
- Process Control and Reproducibility- Digital controls ensure consistent and repeatable results, aiding in quality assurance and product development.
- Enhances Safety – Built with lab use in mind, featuring insulation and safety systems to protect users.
Features of Laboratory Tenter:
- Precise Temperature Control – Digital temperature setting (typically up to 220–250°C) for accurate heat-setting and drying.
- Adjustable Fabric Width – Equipped with clip or pin chains to hold and stretch fabric across the width, simulating real stentering.
- Variable Conveyor or Chain Speed- Adjustable speed to control fabric dwell time during processing.
- Compact and Lab-Friendly Design – Designed for bench-top or small floor space use in textile labs.
- Transparent Chamber Window – Allows monitoring of fabric behavior during treatment.
- Digital Display and Control Panel – Easy operation for setting temperature, speed, and time.
- Uniform Heat Distribution- Ensures even treatment across the fabric width for accurate testing.
- Stainless Steel Construction – Durable, corrosion-resistant body for long-term use at high temperatures.
- Safety Features – Includes over-temperature protection, insulated body, and emergency stop functions.
- Sample Versatility – Suitable for various fabric types (woven, knit, synthetic, blends) and lab finishing tasks.
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Continuous Tenter Laboratory tenter
laboratory mini tenter
Used for continuous drying, curing , and thermo setting process ,
etc .Instead of tradition oven, can output sample more quick and flat,
save a lot of time and increase efficiency. adjustable of feeding & setting separately .
Simulating the production onsite to continuous drying.
Laboratory Dyeing and Finishing Machine
Laboratory tenter Continuous Tenter Machine Dunlin price in Bangladesh
Laboratory tenter Continuous Tenter Machine Dunlin in textile
Textile testing equipment in Bangladesh
Textile testing equipment in Dhaka
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MAAM tex Laboratory tenter Continuous Tenter Machine Dunlin price in Bangladesh
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Brad: DUNLIN
Origin: China
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Parameter specification:
Inner barrel size: 185mm in diameter * 80Hmm
Outer barrel size: ∮200*125Hmm
Overall dimension: 290 * 220* 295Hmm
Power supply: single phase 220 V / 50 Hz power: 60 W speed: 1800 R / min
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- Adjustable Rollers - The fabric is passed through two or more rollers to apply even pressure and squeeze out excess solution, ensuring uniform chemical or dye application.
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- Precise Application of Chemicals - Provides uniform and controlled application of dyes, finishes, and other chemicals, ensuring consistent results.
- Small-Scale Testing - Ideal for small sample testing, allowing for fabric treatment without needing full-scale production equipment.
- Versatile Use - Suitable for dyeing, finishing, and applying various chemical treatments, making it a flexible tool for R&D labs.
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- Set the Parameters - Pressure: Adjust the roller pressure based on the fabric type. Different fabrics require different pressure levels to ensure uniform application. - Speed: Set the fabric conveyor speed depending on the desired treatment time (longer exposure for deeper treatment).
- Load the Fabric into the Machine - Place the fabric carefully into the machine. The fabric should go through the solution bath and then pass between the rollers.
- Start the Machine - Turn on the machine and allow the fabric to pass through the rollers. The solution will be evenly applied to the fabric as it moves through the bath and is squeezed by the rollers.
- Monitor the Process - Keep an eye on the fabric to ensure it is being treated uniformly and there are no blockages or fabric jams.
- Unload the Fabric - Once the fabric has been treated, carefully remove it from the machine. Inspect for even application of the solution and any excess liquid.
- Dry or Process Further - Depending on the treatment, proceed with further steps such as drying, heat setting, or curing, as required by the experiment or process.
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- High Temperature Capability - Operates up to 140°C or more, ideal for disperse dyeing of polyester which requires elevated temperatures.
- Glycerin as Heat Transfer Medium - Glycerin allows for precise and uniform heating beyond the boiling point of water, without pressure buildup as in steam-based systems.
- Small Sample Dyeing - Used for lab-scale dyeing of fabric or yarn samples (commonly 5–10 g per tube), useful in R&D or color matching.
- Multiple Sample Capacity - Usually has multiple dyeing tubes/chambers for simultaneous dyeing of several samples under identical conditions.
- Accurate Temperature and Time Control - Digital or microprocessor-based controllers regulate temperature, heating rate, and timing precisely.
- Uniform Dyeing - Ensures even dye penetration due to consistent heat distribution and controlled rotation or agitation.
- Energy Efficient Glycerin’s heat retention reduces energy consumption compared to steam systems.
- Compact and Durable Design - Bench-top design, made from stainless steel and heat-resistant components for long life and lab use.
- Uniform Heating with Glycerin - Glycerin provides consistent heat transfer, ensuring even dye uptake and minimizing shade variation.
- Energy Efficient- Glycerin retains heat longer, reducing energy consumption compared to traditional steam-based dyeing.
- Accurate Process Control - Precise temperature and time control enhance reproducibility and dyeing consistency.
- Ideal for Lab and Sample Work - Perfect for R&D, shade matching, and recipe development with small fabric or yarn samples.
- Multi-Sample Dyeing - Allows multiple samples to be dyed simultaneously under identical conditions, saving time and effort.
- Compact and Safe - Bench-top design fits in laboratories and is safer than high-pressure steam systems.
- Low Maintenance - Simplified operation and fewer mechanical parts compared to steam-based systems lower upkeep needs.
- Faster Dyeing Cycles- Glycerin heats and cools quickly, reducing overall dyeing time.
- High-Temperature Operation - Capable of dyeing up to 140–150°C, suitable for synthetic fibers like polyester.
- Glycerin as Heat Medium - Uses glycerin for uniform, efficient heat transfer without generating high steam pressure.
- Multiple Dyeing Chambers - Usually equipped with 6–24 tubes for simultaneous multi-sample dyeing under identical conditions.
- Digital Temperature Controller- Offers precise control of temperature, time, and heating rate with programmable settings.
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- Agitation or Sample Rotation- Some models offer rotation or agitation for uniform dye penetration.
- Energy Efficient Heating - Glycerin’s heat retention improves energy efficiency over water- or steam-based systems.
- Low Maintenance - Simplified mechanical system reduces the need for frequent servicing.
