Fiber Oil Fast Extractor
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Fiber Oil Fast Extractor
A Fiber Oil Fast Extractor is a laboratory instrument designed to determine the oil or finish content in fibers, yarns, or fabrics, particularly wool and synthetic materials. It operates on the principle of solvent extraction followed by evaporation.
Working Principle of Fiber Oil Fast Extractor:
- Sample Preparation: Cut the fabric or fiber into small pieces.
- Solvent Addition: Place the sample into a metal tube and add an appropriate solvent (e.g., petroleum ether, ethyl ether).
- Extraction: Apply weight to the sample to facilitate the dissolution of oils into the solvent.
- Evaporation: The solvent-oil mixture drips onto a heated plate where the solvent evaporates, leaving behind the oil.
- Measurement: Weigh the remaining oil and calculate its percentage relative to the initial sample mass.
Key Features of Fiber Oil Fast Extractor:
– Multiple Workstations: Models like the Quick Extra offer four independent stations for simultaneous testing.- Automatic Weight Pressurization: Eliminates manual pressure application, ensuring consistent results.- Microcomputer Temperature Control: Maintains uniform heating (typically 90°C–120°C) with ±1°C precision.
– Digital Interface: Features timers and oil calculators for efficient operation.
– Data Connectivity: Some models can connect to systems like Smart Tex Lab for real-time monitoring and data management.
Applications of Fiber Oil Fast Extractor:
– Textile Industry: Assessing oil content in fibers to ensure quality and compliance with standards like GB/T 6504-2017. – Research and Development: Studying the effects of oils and finishes on fiber properties. – Quality Control: Ensuring consistency in fiber treatment processes.
Benefits of Fiber Oil Fast Extractor:
- Accurate Oil Content Measurement- Precisely determines oil or finish content in fibers, crucial for quality control.
- Rapid Extraction Process – Delivers fast results, improving lab efficiency and productivity.
- Simultaneous Multi-Sample Testing – Multiple workstations (e.g., 4 at once) reduce testing time for bulk samples.
- Improved Product Quality – Helps maintain consistent oil levels, which affect dyeing, processing, and fabric performance.
- Automatic Operation – Automated pressing and heating reduce manual effort and operator error.
- Digital Monitoring – Built-in timer, temperature control, and oil calculator enhance accuracy and usability.
- Compliance with Standards – Supports industry methods like GB/T 6504-2017, ensuring reliable and standard-compliant results.
- Safe Solvent Handling – Enclosed design minimizes solvent exposure and evaporation loss.
Features of Fiber Oil Fast Extractor:
- Multiple Test Stations – Usually equipped with 2 to 4 independent work units for parallel testing.
- Automatic Weight Pressing System – Applies consistent pressure on samples for uniform solvent extraction.
- Microcomputer Temperature Control – Maintains precise heating (typically 90–120°C) with ±1°C accuracy.
- Built-in Timer and Calculator – Allows setting extraction time and calculates oil content directly.
- Solvent Evaporation Plate- Heats and evaporates solvent quickly, leaving only the oil residue.
- Digital Display – Shows time, temperature, and process status for user-friendly operation.
- Compact and Durable Design – Made with corrosion-resistant materials suited for chemical handling.
- Safety Features – Includes overheat protection and enclosed solvent chamber to reduce exposure risk.
- Standard Compliant – Designed to meet GB/T 6504-2017 and similar industry testing standards.
How to Use Fiber Oil Fast Extractor:
- Prepare the Sample – Cut 5–10 g of fiber or yarn into small pieces and place in the sample tube.
- Add Solvent – Pour a suitable solvent (e.g., petroleum ether) into the tube to cover the sample.
- Apply Weight – Place the extractor’s weight or press system onto the sample to aid extraction.
- Start Extraction – Activate the machine. The solvent dissolves the oils and flows to the heating plate.
- Heat for Evaporation – Set the temperature (typically 90–120°C). The solvent evaporates, leaving oil on the plate.
- Measure Oil Content- After drying, weigh the remaining oil. Use the built-in calculator or formula:
Oil % = (Oil weight / Original sample weight) × 100
- Clean the Unit – After cooling, clean all parts to prepare for the next test.
Fiber Oil Fast Extractor
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- Gray Scale for Staining - Compares a white adjacent fabric (before and after testing) to assess color transfer or staining.
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- Rotating Support Disc - Holds the fabric sample over a smaller disc to create natural drape.
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- Digital Display - Shows air permeability readings clearly in units like L/m²/s or cm³/cm²/s.
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- Multiple Test Area Sizes - Interchangeable test plates to match different sample sizes and standard requirements.
- Data Logging and Export - Some models include USB or software connectivity for storing and exporting test results.
- Standard Compliance - Conforms to ASTM D737, ISO 9237, BS 5636, DIN 53887, etc.
- Robust Construction - Built with corrosion-resistant materials and durable components for long-term lab use.
- Low Maintenance - Simple cleaning and calibration process for reliable performance.
- Compact and User-Friendly Design - Ideal for lab benches and easy operation with minimal training.
- Prepare the Sample - Cut the fabric sample to the required size (usually circular, e.g., 20 cm²).
- Mount the Sample - Place the fabric securely in the test clamp or holder, ensuring no wrinkles or gaps.
- Set Test Parameters - Adjust the air pressure drop according to the fabric type or standard (e.g., 100 Pa).
- Start the Test - Turn on the air supply and start the airflow through the fabric.
- Read the Measurement - The digital display will show the air permeability value in the selected units.
- Record the Results - Note the readings or export data if the device supports it.
- Repeat if needed - Test multiple samples or areas for accuracy and average the results.
- Clean and Maintain - After testing, clean the clamp and ensure the device is calibrated regularly.
